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CHAPTER 1. GENERAL INFORMATION, EQUIPMENT DESCRIPTION AND THEORY OF OPERATION FOR TOOL CRIB SHOP
GENERAL INFORMATION
PREPARATION FOR STORAGE OR SHIPMENT
LIST OF ABBREVIATIONS/ACRONYMS
SAFETY, CARE, AND HANDLING
COMMON TOOLS AND EQUIPMENT
Figure 1. Tool Crib Shop.
Figure 2. Expanded Wall Transport Mode Component View (SC4920-99-CLA69).
Figure 3. Expanded Wall Transport Mode Component View (1036058).
Figure 4. Fixed Wall Transport Mode Component View (SC4920-99-CLA69).
Figure 5. Fixed Wall Transport Mode Component View (1036058).
Figure 6. Operational Mode Component View (SC4920-99-CLA69).
Figure 7. Operational Mode Component View (1036058).
DIFFERENCES BETWEEN MODELS
THEORY OF OPERATION
CHAPTER 2. OPERATOR INSTRUCTIONS FOR TOOL CRIB SHOP
DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS
Table 1. Oil/Water Separator Controls and Indicators.
OPERATION UNDER USUAL CONDITIONS: SITING REQUIREMENTS
Figure 1. Leveling Support Jack Assemblies.
Figure 2. Leveling Support Jack Install.
Figure 3. Load Balancer Slide Stops, Upper Positions.
Figure 4. Cam Lock Handles.
Figure 5. Load Balancer Slide Stops, Lower Position.
Figure 7. Sidewall Support Braces.
Figure 8. Hinged Jack Assemblies.
Figure 9. Hinged Jack Assemblies Extensions.
Figure 10. Positioning Hinged Jack Assemblies.
Figure 11. Solar Bar Handles.
Figure 12. Raising Hinged Roof.
Figure 13. Positioning Roof and Hinged End Walls.
Figure 14. Hinged Roof Support Strut Assemblies.
Figure 15. Shelter Leveling.
Figure 16. Remove Sidewall Support Braces.
CONNECTING POWER TO THE SHELTER
Figure 2. Connecting PDB to Generator.
Figure 3. Main Circuit Breaker.
Figure 4. Relocation of Cable Reel Assembly and 60 amp Power Cable Assembly.
Figure 5. Extending Main Power Cable.
Figure 7. Connecting Main Power Cable to PDB.
INSTALL LIGHTING
Figure 2. Installing Ceiling Lights.
Figure 3. Connecting Ceiling Lights.
Figure 4. Installing Cable and Receptacle Assembly.
Figure 5. Installing Area Light.
PREPARING SHELTER FOR ECU INSTALLATION
Figure 1. Hinged Floor Cable Guide Housing Removal.
Figure 2. Hinged Floor Cable Guide Housing Reinstall.
Figure 3. Removing Plugs on ECU Fold-down Panel.
Figure 4. ECU Fold-down Panel Latches.
Figure 6. Installing T-Seal.
SAFEGUARDING ATTACHING HARDWARE
POSITIONING SHELTER BASIC ISSUE ITEMS (BII) BOX FOR OPERATIONAL MODE
POSITIONING ECU S FOR OPERATIONAL MODE
Figure 1. Unsecure ECU (A).
Figure 2. Placing ECU (A) on ECU Fold-down Panel.
Figure 4. Aligning Bolt Holes of ECU (A) with ECU Fold-down Panel.
Figure 6. Unsecure ECU (B).
Figure 7. Placing ECU (B) on ECU Fold-down Panel.
Figure 9. Aligning Bolt Holes of ECU (B) with ECU Fold-down Panel.
Figure 11. Connecting Power to ECU s.
POSITIONING STRAIGHT STOOLS FOR OPERATIONAL MODE
Figure 1. Unsecure Straight Stools.
POSITIONING EYEWASH STATION FOR OPERATIONAL MODE
Figure 1. Unsecure Eyewash Station.
Figure 2. Position Eyewash Station.
POSITIONING TIRE CAGES FOR OPERATIONAL MODE
Figure 1. Unsecure Tire Cage.
POSITIONING CABLE REEL ASSEMBLIES FOR OPERATIONAL MODE
Figure 1. Unsecure Cable Reel Assemblies.
POSITIONING SIX DRAWER CABINET (F) FOR OPERATIONAL MODE
Figure 1. Unsecure Six Drawer Cabinet (F).
POSITIONING SIX DRAWER CABINET (F) FOR OPERATIONAL MODE
POSITIONING THREE DRAWER CABINET (G) AND SIX DRAWER CABINET (H) FOR OPERATIONAL MODE
Figure 1. Unsecure Three Drawer Cabinet (G), (F) and Six Drawer Cabinet (H), (G).
POSITIONING THREE DRAWER CABINET (G) AND SIX DRAWER CABINET (H) FOR OPERATIONAL MODE - CONTINUED
CONNECTING COMPRESSED AIR AND WATER
Figure 2. Connecting Compressed Air.
CHECKING SHELTER LEVEL
DISCONNECTING COMPRESSED AIR AND WATER
Figure 2. Replacing Protective Dust Cap.
POSITIONING ECUS FOR TRANSPORT MODE
Figure 2. Removing ECU (B) Hardware from ECU Fold-down Panel.
POSITIONING ECU (B) FOR TRANSPORT MODE - CONTINUED
Figure 4. Removing ECU (A) Hardware from ECU Fold-down Panel.
POSITIONING ECU (A) FOR TRANSPORT MODE - CONTINUED
POSITIONING SHELTER BII BOX FOR TRANSPORT MODE
POSITIONING EYEWASH STATION FOR TRANSPORT MODE
Figure 1. Secure Eyewash Station Assembly Bracket and Hardware.
POSITIONING EYEWASH STATION ASSEMBLY BRACKET AND HARDWARE FOR TRANSPORT MODE
POSITIONING STRAIGHT STOOLS FOR TRANSPORT MODE
Figure 1. Secure Straight Stools.
POSITIONING SIX DRAWER CABINET (F) FOR TRANSPORT MODE
Figure 1. Secure Six Drawer Cabinet (F).
POSITIONING SIX DRAWER CABINET (F) FOR TRANSPORT MODE
POSITIONING THREE DRAWER CABINET (G) AND SIX DRAWER CABINET (H) FOR TRANSPORT MODE
Figure 1. Secure Three Drawer Cabinet (G), (F) And Six Drawer Cabinet (H), (G).
POSITIONING THREE DRAWER CABINET (G) AND SIX DRAWER CABINET (H) FOR TRANSPORT MODE - CONTINUED
POSITIONING TIRE CAGE FOR TRANSPORT MODE
POSITIONING TIRE CAGE FOR TRANSPORT MODE - CONTINUED
POSITIONING CABLE REEL ASSEMBLIES FOR TRANSPORT MODE
POSITIONING CABLE REEL ASSEMBLIES FOR TRANSPORT MODE - CONTINUED
PREPARING SHELTER FOR ECU STOWAGE
Figure 2. Closing ECU Fold-down Panel.
Figure 4. Installing Plugs on ECU Fold-down Panel.
Figure 6. Hinged Floor Cable Guide Housing Installation.
DISCONNECTING POWER FROM SHELTER
Figure 2. Disconnecting Main Power Cable from PDB.
Figure 3. Disconnecting Main Power Cable from Shelter.
Figure 4. Securing Cable Reel Assembly.
Figure 5. Disconnecting PDB from Generator.
Figure 6. Removing External Grounding Rod.
REMOVING LIGHTING
Figure 2. Removing Cable and Receptacle Assembly.
Figure 3. Repositioning Ceiling Lights.
PREPARING SHELTER FOR TRANSPORT
Figure 1. Releasing Shelter Walls.
Figure 3. Lowering Shelter Roof.
Figure 4. Secure Support Strut Assemblies.
Figure 6. Hinged Jack Assemblies Extension.
Figure 7. Load Balancers Slide Stops, Upper Position.
Figure 8. Cam Lock Handles.
Figure 9. Load Balancers Slide Stops, Lower Position.
Figure 10. Lowering Leveling Support Jack Assemblies.
Figure 11. Stowing Leveling Support Jack Assemblies.
OPERATION UNDER UNUSUAL CONDITIONS
Figure 2. Installing Ground Anchors.
Figure 3. Loops and Clamps Installation.
Figure 4. Securing Loops and Clamps.
UNUSUAL ENVIRONMENT/WEATHER
OPERATION FOR IMPROVING SOIL CONDUCTIVITY FOR SHELTER GROUNDING
CHAPTER 3. FIELD LEVEL MAINTENANCE TROUBLESHOOTING PROCEDURES FOR TOOL CRIB SHOP
TROUBLESHOOTING PROCEDURES
CHAPTER 4. FIELD LEVEL MAINTENANCE INSTRUCTIONS FOR TOOL CRIB SHOP
SERVICE UPON RECEIPT
PREVENTIVE MAINTENANCE CHECKS AND SERVICE (PMCS) INTRODUCTION
Corrosion Prevention and Control (CPC)
PREVENTIVE MAINTENANCE CHECKS AND SERVICE (PMCS)
Table 1. Field Level Preventive Maintenance Checks and Services for Tool Crib Shop
Table 1. Field Level Preventive Maintenance Checks and Services for Tool Crib Shop. - Continued
Table 1. Field Level Preventive Maintenance Checks and Services for Tool Crib Shop. - Continued
Table 1. Field Level Preventive Maintenance Checks and Services for Tool Crib Shop. - Continued
Table 1. Field Level Preventive Maintenance Checks and Services for Tool Crib Shop. - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES
Figure 2. Drawers, Slides, and Shelves Remove and Install.
Figure 3. 4 Drawer Cabinet (A), and Shelf Cabinet (A), 4 Drawer Cabinet (B), and Shelf Cabinet (B).
REPAIR OR REPLACEMENT
INSPECTION OF INSTALLED ITEMS
INSPECTION OF INSTALLED ITEMS ­ CONTINUED
INSTALLATION
INSTALLATION ­ CONTINUED
INSPECTION OF INSTALLED ITEMS
REMOVAL
INSTALLATION ­ CONTINUED
Figure 6. 6 DRAWER CABINET (F) (1036058).
INSPECTION OF INSTALLED ITEMS ­ CONTINUED
6 DRAWER CABINET (F) (1036058) ­ CONTINUED
Figure 7. 3 DRAWER CABINET (G, (F) and 6 DRAWER CABINET (H), (G).
REPAIR OR REPLACEMENT
INSTALLATION ­ CONTINUED
MAINTENANCE INSTRUCTIONS FOR CABINET INTEGRATION HARDWARE
CABINETS( A) AND (B) HARDWARE
CABINETS (A) AND (B) HARDWARE - INSTALLATION
CABINETS (C), (D) AND (E) HARDWARE (SC4920-99-CLA69)
CABINETS (C), (D) AND (E) HARDWARE (SC4920-99-CLA69) - INSTALLATION
CABINETS (C), (D) AND (E) HARDWARE (1036058) - REMOVAL
CABINETS (C), (D) AND (E) HARDWARE (1036058) - INSTALLATION
CABINETS (F) HARDWARE (1036058) - INSPECTION OF INSTALLED ITEMS
Figure 5. Cabinet (G) and (H) Hardware (1036058). Cabinets (F) and (G) (SC4920-99-CLA69).
CABINET (G) AND (H) HARDWARE
MAINTENANCE INSTRUCTIONS FOR 240V OUTLET BOX ASSEMBLY AND COVER
MAINTENANCE INSTRUCTIONS FOR 240V OUTLET BOX ASSEMBLY AND COVER - Continued
Figure 2. Box Connector.
Figure 3. Retaining Strap.
MAINTENANCE INSTRUCTIONS FOR MACHINIST VISE AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR EYEWASH STATION ASSEMBLY BRACKET AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR EYEWASH STATION ASSEMBLY BRACKET AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR SETSCREWS AND INSERTS
Figure 2. Wall and Floor Insert Inspection.
MAINTENANCE INSTRUCTIONS FOR BAYONET NEILL-CONCELMAN (BNC) CONNECTOR ASSEMBLY
MAINTENANCE INSTRUCTIONS FOR BAYONET NEILL-CONCELMAN (BNC) CONNECTOR ASSEMBLY - Continued
Figure 2. Replace BNC Connector Assembly.
MAINTENANCE INSTRUCTIONS FOR BAYONET NEILL-CONCELMAN (BNC) CONNECTOR ASSEMBLY - Continued
MAINTENANCE INSTRUCTIONS FOR FIRST AID BRACKET ASSEMBLY AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR FIRST AID BRACKET ASSEMBLY AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR ECU POWER CABLE ASSEMBLY
Figure 1. Testing ECU Power Cable.
Figure 2. Removing ECU Power Cable.
MAINTENANCE INSTRUCTIONS FOR ECU POWER CABLE ASSEMBLY - Continued
Figure 3. Replacing ECU Power Cable.
Figure 4. Box Connector.
Figure 5. Box Connector Replacement.
MAINTENANCE INSTRUCTIONS FOR ECU POWER CABLE ASSEMBLY - Continued
Figure 6. Electrical Plug Connector.
ELECTRICAL PLUG CONNECTOR ­ CONTINUED
MAINTENANCE INSTRUCTIONS FOR CIRCUIT BREAKERS
Figure 1. Testing Circuit Breakers.
Figure 2. Replacing Circuit Breakers.
MAINTENANCE INSTRUCTIONS FOR CIRCUIT BREAKERS - Continued
MAINTENANCE INSTRUCTIONS FOR DOOR LOCK TABS
Figure 2. Door Lock Tabs Placement.
Figure 3. Door Lock Tabs Installation.
MAINTENANCE INSTRUCTIONS FOR WATER AND AIR FEED-THRU CONNECTOR ASSEMBLIES
Figure 1. Inspect Water Feed-Thru Connector Assembly.
Figure 3. Removal of Water Feed­thru Connector Assembly.
Figure 5. Install Water Feed-thru Connector Assembly.
Figure 7. Inspect Air Feed-thru Connector Assembly.
Figure 8. Disassembly of Air Feed-thru Connector Assembly.
Figure 10. Air Feed-thru Connector Assembly Flange.
Figure 12. Attach Air Feed-thru Connector Assembly.
MAINTENANCE INSTRUCTIONS FOR FIRE EXTINGUISHER BRACKETS AND HARDWARE
Figure 1. Inspect Fire Extinguisher Bracket.
MAINTENANCE INSTRUCTIONS FOR OIL/WATER SEPARATOR
Figure 1. Inspect Hose and Fittings.
Figure 2. Hose Clamp Removal.
Figure 4. Hose Removal.
Figure 6. Hose Reinstallation.
Figure 8. Inspect Oil/Water Separator.
OIL AND WATER SEPARATOR - INSTALLATION
MAINTENANCE INSTRUCTIONS FOR ECU CABLE ASSEMBLY
MAINTENANCE INSTRUCTIONS FOR ECU SECURITY SCREENS
Figure 1. ECU Security Screen.
MAINTENANCE INSTRUCTIONS FOR GROUND ROD
Figure 2. Test Ground Rod.
MAINTENANCE INSTRUCTIONS FOR GROUND ROD - Continued
ILLUSTRATED LIST OF MANUFACTURED ITEMS
Figure 1. Cabinet Bracket.
Figure 2. Washer.
Figure 3. First Aid Bracket (Sheet 1 of 3).
Figure 3. First Aid Bracket (Sheet 2 of 3).
Figure 3. First Aid Bracket (Sheet 3 of 3).
TORQUE LIMITS
CHAPTER 5. SUPPORTING INFORMATION FOR TOOL CRIB SHOP
REFERENCES
MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTION
Theater Aviation Sustainment Maintenance Group (TASMG)
Maintenance Functions
Maintenance Functions - Continued
Explanations of Entries in the MAC
Explanation of Entries in the Tools and Test Equipment Requirements
MAINTENANCE ALLOCATION CHART (MAC)
Table 1. MAC for TOOL CRIB SHOP ­ Continued
Table 1. MAC for TOOL CRIB SHOP ­ Continued
Table 3. Remarks for Tool Crib Shop.
REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL) INTRODUCTION
SOURCE CODE
Maintenance Code
Recoverability Code
EXPLANATION OF CROSS-REFERENCE INDEXES WORK PACKAGES FORMAT AND COLUMNS
Fabrication Instructions.
HOW TO LOCATE REPAIR PARTS
REPAIR PARTS AND SPECIAL TOOLS LIST
Figure 1. Tool Crib Shop Set.
Figure 2. Tool Crib Shop Set Equipment Installation.
Figure 2. Tool Crib Shop Set Equipment Installation. - Continued
Figure 2. Tool Crib Shop Set Equipment Installation. - Continued
Figure 3. Tool Crib Shop Set Cabinet Assembly.
Figure 3. Tool Crib Shop Set Cabinet Assembly. - Continued
Figure 4. Cabinet Assembly.
Figure 4. Cabinet Assembly. - Continued
Figure 5. Tool Crib Shop Set Cabinet Assembly (Sheet 1 of 2).
Figure 5. Tool Crib Shop Set Cabinet Assembly (Sheet 2 of 2).
Figure 5. Tool Crib Shop Set Cabinet Assembly - Continued
Figure 5. Tool Crib Shop Set Cabinet Assembly - Continued
Figure 6. Tool Crib Shop Set Cabinet Assembly (1036058).
Figure 6. Tool Crib Shop Set Cabinet Assembly (1036058). - Continued
Figure 7. Tool Crib Cabinet Assembly.
Figure 7. Tool Crib Cabinet Assembly. - Continued
Figure 8. 60 Amp Shelter Modification (Sheet 1 of 2).
Figure 8. 60 Amp Shelter Modification (Sheet 2 of 2).
Figure 8. 60 Amp Shelter Modification - Continued
Figure 9. BNC Connector Assembly.
Figure 10. Electrical Installation.
Figure 10. Electrical Installation. - Continued
Figure 11. Oil and Water Separator.
Figure 11. Oil and Water Separator. - Continued
Figure 12. ECU Cable Assembly.
Figure 13. Ground Rod.
NATIONAL STOCK NUMBER INDEX
NATIONAL STOCK NUMBER INDEX - Continued
PART NUMBER INDEX
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS
Figure 1. Components of End Item.
Figure 2. BII Items (Sheet 1 of 2).
Figure 2. BII Items (Sheet 2 of 2).
Table 2. Basic Issue Items List.
Table 2. Basic Issue Items List. ­ Continued.
Table 2. Basic Issue Items List. ­ Continued.
Table 2. Basic Issue Items List. ­ Continued.
Table 2. Basic Issue Items List. ­ Continued.
ADDITIONAL AUTHORIZATION LIST (AAL) INTRODUCTION
EXPENDABLE AND DURABLE ITEMS LIST






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