d.
Repair or Replacement. Refer to paragraph 6-
3.c for general repair or replacement instructions.
(1)
Weld any cracks in frame.
(2)
Replace fuel tank if seams are split or there
are cracks.
e.
Assembly. To assemble the frame group
proceed as follows:
(1)
Install cup (16) and drain plug (15) on fuel
tank (14).
(2)
Install fuel tank (14) in frame (17). Place
webbing (13) and straps (12) in place, and
install washers (11) and nuts (10) on straps
(12).
(3)
Position engine supports (9) on frame (17)
and secure using screws (8), washers (7)
and nuts (6). Position battery support (4)
between engine supports (9), install J-bolts
(5), battery (3), battery retainer (2) and wing
nuts (1). In-stall battery cables after engine
has been installed.
6-42. TABLE OF LIMITS. The minimum and maximum
limits in the following Table of Limits represent ideal
limits. Measurements not exceeding the replacement
maxi-mum permits the part to be retained in service.
Parts for which tolerances are given are not necessarily
reusable if they are otherwise worn or damaged,
although their dimensions may be within these specified.
6-43. Refer to Table 6-1 for wear limits, end play,
clearances, and backlash, as applicable. Refer to Table
6-2 for spring data and specific torque limits.
6-44. TEST. The following paragraph contains all the
nec-essary operating instructions and tests to be
performed after repair of the air compressor unit to
ensure satisfactory operation. To perform the tests,
proceed as follows:
NOTE
Refer to LUBRICATION INSTRUCTIONS (Section V)
and make certain air compressor unit is properly
lubricated. To perform the tests, proceed as follows:
a.
Make certain CLUTCH operating rod (11, Figure
4-2 is in disengaged position, away from control panel.
b.
Make
certain
COMPRESSOR
UNLOADER
switch (16, Figure 4-2) is in the UNLOAD position and
close all control panel valves.
c.
Make certain ENGINE THROTTLE CONTROL
(10, Figure 4-2) is positioned half way in (idle position, 1,
000 + 100 rpm [1, 100 + 100 r/min]).
d.
Turn MASTER SWITCH (9, Figure 4-2) to 450
cw position.
CAUTION
If engine oil pressure does not register on gauge within
five seconds, immediately shut down engine and
determine cause. Refer to TROUBLESHOOTING
(Section V).
e.
Push engine START switch (8, Figure 4-2).
When engine starts continue to hold START switch until
EN-GINE OIL PRESSURE gauge (6, Figure 4-2)
registers pres-sure; then, release START switch.
CAUTION
If compressor oil pressure does not register within 5
seconds, shut down engine, and determine cause. Refer
to
TROUBLESHOOT-ING,
(Section
V).
Table 6-1. Table of Limits
CHART
MINIMUM
MAXIMUM
REPLACE-
REF
NO.
DESCRIPTION
INCHES
INCHES
MENT
NO.
(FIGURE)
(MILLIMETERS)
(MILLIMETERS)
MAX
CONTINUOUS BLEED VALVE
SUBASSEMBLY
1
6-29
Orifice Screw
Orifice diameter ........................
0.030
0.033
0.035
(0.7620)
(0.7620)
(0.0889)
6-64
