Chapter 1. INTRODUCTION - TM-5-4940-200-120024
Figure 1. Shop set, right rear, three-quarter view, with shipping dimensions.
Figure 2. Shop set, left front, three-quarter view, with shipping dimensions.
Table I. Contents of Shop Set
Table I. Contents of Shop Set - continued - TM-5-4940-200-120028
Table I. Contents of Shop Set - continued - TM-5-4940-200-120029
Table I. Contents of Shop Set - continued - TM-5-4940-200-120030
Table I. Contents of Shop Set - continued - TM-5-4940-200-120031
Table I. Contents of Shop Set - continued - TM-5-4940-200-120032
Table I. Contents of Shop Set - continued - TM-5-4940-200-120033
Table I. Contents of Shop Set - continued - TM-5-4940-200-120034
Table I. Contents of Shop Set - continued - TM-5-4940-200-120035
Table I. Contents of Shop Set - continued - TM-5-4940-200-120036
Table I. Contents of Shop Set - continued - TM-5-4940-200-120037
Identification and Tabulated Data
Difference in Models
Chapter 2. INSTALLATION AND OPERATION INSTRUCTIONS
Section Il. MOVEMENT TO A NEW WORKSITE
Figure 8. Controls and instruments, Model SECM.
Figure 8. Controls and instruments, Model SECM - continued - TM-5-4940-200-120043
Figure 8. Controls and instruments, Model SECM - continued - TM-5-4940-200-120044
Figure 9. Controls and instruments, Model CMU-5.
Figure 9. Controls and instruments, Model CMU-5 - continued - TM-5-4940-200-120046
Figure 9. Controls and instruments, Model CMU-5 - continued - TM-5-4940-200-120047
Section IV. OPERATION OF EQUIPMENT
Operation in Dusty or Sandy Areas
Figure 10. Starting the generator-welder, power takeoff drive.
Figure 10. Starting the generator-welder, power takeoff drive - continued
Figure 10. Starting the generator-welder, power takeoff drive. - continued
Figure 11. Starting the generator-welder, electric drive.
Figure 11. Starting the generator-welder, electric drive - continued
Figure 12. Slopping the generator-welder, power takeoff drive
Figure 14. Operation of generator-welder as an are welder.
Figure 16. Operation of the generator-welder as a remote controlled arc welder.
Figure 16. Operation of the generator-welder us a battery Charger
Figure 17. Operation of the generator-welder as an alternating current generator.
Figure 18. Operation of the generator-welder as a source of starting current.
Section V. OPERATION OF AUXILIARY MATERIEL USED IN CONJUNCTION WITH THE SHOP SET
Chapter 3. OPERATING AND ORGANIZATIONAL MAINTENANCE INSTRUCTIONS
Figure 19. Lubrication order, LO 5-4940-200-12.
Figure 19. Lubrication order, LO 5-4940-200-12 - continued - TM-5-4940-200-120064
Figure 19. Lubrication order, LO 5-4940-200-12 - continued - TM-5-4940-200-120065
Section III. PREVENTIVE MAINTENANCE SERVICES
Figure 20. Daily preventive maintenance services.
Figure 20. Daily preventive maintenance services. - continued - TM-5-4940-200-120068
Figure 20. Daily preventive maintenance services. - continued - TM-5-4940-200-120069
Figure 21. Quarterly preventive maintenance services.
Figure 21. Quarterly preventive maintenance services - continued - TM-5-4940-200-120071
Figure 21. Quarterly preventive maintenance services - continued - TM-5-4940-200-120072
Figure 21. Quarterly preventive maintenance services - continued - TM-5-4940-200-120073
Section IV. OPERATOR'S MAINTENANCE
Figure 25. Turn signal lamps, Model CMU-5, removal and installation.
Section V. TROUBLESHOOTING
Section VI. RADIO INTERFERENCE SUPPRESSION
Figure 26. Radio interference suppression components, removal and installation
Section VII. POWER TAKEOFF AND DECLUTCHER
Figure 27. Declutcher lever and linkage, removal and installation.
Figure 27. Declutcher lever and linkage, removal and installation - continued
Figure 28. Declutcher lever linkage, adjustment.
Figure 29. Power takeoff access door and guard, removal and installation.
Figure 30. Power takeoff linkage, Model SECM, removal and installation,
Figure 31. Power takeoff linkage, Model CM U-5, removal and installation.
Figure 32. Power takeoff clutch adjustment.
General - TM-5-4940-200-120087
Figure 33. Governor, removal and installation.
Figure 34. Governor linkage, disassembly and reassembly.
Figure 35. Govenor, adjustment.
Figure 98. Governor adapter drive V-belt, adjustment.
Figure 40. Throttle control linkage, removal and installation.
Section IX. ELECTRICAL CONTROLS
Figure 42. Electric brake leek switch, Model CMU5, removal and installation.
Figure 44. Slave receptacle and slave cable assembly, removal and installation
Figure 45. Overspeed relay assembly, Model SECM, Removal and Installation
Figure 46. Resistor, auxiliary relay switch, overspeed relay switch and bracket, Model CMU-5, removal and installation.
Section X. GENERATOR-WELDER
Figure 48. Generator-welder V-belts, adjustment.
Figure 50. Generator-welder top cover and lifting eye, Model CMU05, removal and installation.
Cleaning and Inspection. - TM-5-4940-200-120101
Figure 63. End wrappers, shaft guard, and end cover, Model SECM, removal and installation.
End Wrappers, Shaft Guard, and End Cover
Section Xl. AIR COMPRESSOR
Figure 57. Compressor head, disassembly and reassembly
Figure 58. Compressor housing and motor, removal and installation.
Section X11. SHOP SET BODY
Hinge Moulding and Seal
Cleaning and Inspection. - TM-5-4940-200-120109
Spring Shackle Access Plate
Rear Door Mounting Angle
Figure 65. Rear door mounting angle, war door retaining bracket, and worklight brackets, removal and installation.
Figure 66. Hinged roof panel latch and door striker plates, removal and installation.
Figure 67. Tailgate and tailgate latch, removal and installation.
Figure 68. Tailgate and tailgate latch, disassembly and reassembly.
Figure 69. Lifting access door, removal and installation.
Figure 71. Oxygen cylinder retaining plate and bracket, hanger clip, and hanger bracket, removal and installation.
Figure 72, Oxygen cylinder rack, removal and installation.
Figure 73. Gage compartment door, door stop bracket, and fitting drawer lockbar, Model SECM, removal and installation.
Control Panel Screen
Toolbox Supports
Front Glass and Grommet
Figure 78. Fuel tank filler tube, removal and installation.
Rear Turn Signal Lamp Assemblies, Model CMU-5
Figure 81. Taillight bracket, removal and installation.
Figure 82, Front turn signal lamp amemblies, Model CMU-5, removal and installation.
Figure 84. Rear turn signal lamp assemblies, Model CMU-6, removal and installation.
Figure 85. Rear turn signal lamp assemblies, Model CMU-5, disassembly and reassembly.
Figure 86. Directional light control and flasher, Model CMU-5, removal and installation.
Figure 87. Directional light control, model CMU-5, disassembly and reassembly
Chapter 4. DEMOLITION OF MATERIEL TO PREVENT ENEMY USE
Figure 88. Placement of charges,
Chapter 5. SHIPMENT AND LIMITED STORAGE
Section Il. LIMITED STORAGE
Appendix I. REFERENCES - TM-5-4940-200-120135
Appendix I. REFERENCES - continued - TM-5-4940-200-120136
Appendix II. MAINTENANCE ALLOCATION CHART
Section II. MAINTENANCE ALLOCATION CHART - TM-5-4940-200-120138
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-4940-200-120139
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-4940-200-120140
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-4940-200-120141
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-4940-200-120142
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-4940-200-120143
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-4940-200-120144
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-4940-200-120145
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-4940-200-120146
Appendix III. BASIC ISSUE ITEMS LIST AND MAINTENANCE AND OPERATING SUPPLIES
Section II. BASIC ISSUE ITEMS LIST
Section II. BASIC ISSUE ITEMS LIST - continued
Section III. MAINTENANCE AND OPERATING SUPPLIES
TM-5-4940-200-12 Shop Equipment Contact Maintenance Truck Mounted Set No 3 (Southwest Model SECM) FSN 4940-294-9518 Manual
Figure 1. Shop set, right rear, three-quarter view, with shipping dimensions.
Figure 2. Shop set, left front, three-quarter view, with shipping dimensions.
Table I. Contents of Shop Set
Table I. Contents of Shop Set - continued - TM-5-4940-200-120028
Table I. Contents of Shop Set - continued - TM-5-4940-200-120029
Table I. Contents of Shop Set - continued - TM-5-4940-200-120030
Table I. Contents of Shop Set - continued - TM-5-4940-200-120031
Table I. Contents of Shop Set - continued - TM-5-4940-200-120032
Table I. Contents of Shop Set - continued - TM-5-4940-200-120033
Table I. Contents of Shop Set - continued - TM-5-4940-200-120034
Table I. Contents of Shop Set - continued - TM-5-4940-200-120035
Table I. Contents of Shop Set - continued - TM-5-4940-200-120036
Table I. Contents of Shop Set - continued - TM-5-4940-200-120037
Identification and Tabulated Data
Difference in Models
Chapter 2. INSTALLATION AND OPERATION INSTRUCTIONS
Section Il. MOVEMENT TO A NEW WORKSITE
Figure 8. Controls and instruments, Model SECM.
Figure 8. Controls and instruments, Model SECM - continued - TM-5-4940-200-120043
Figure 8. Controls and instruments, Model SECM - continued - TM-5-4940-200-120044
Figure 9. Controls and instruments, Model CMU-5.
Figure 9. Controls and instruments, Model CMU-5 - continued - TM-5-4940-200-120046
Figure 9. Controls and instruments, Model CMU-5 - continued - TM-5-4940-200-120047
Section IV. OPERATION OF EQUIPMENT
Operation in Dusty or Sandy Areas
Figure 10. Starting the generator-welder, power takeoff drive.
Figure 10. Starting the generator-welder, power takeoff drive - continued
Figure 10. Starting the generator-welder, power takeoff drive. - continued
Figure 11. Starting the generator-welder, electric drive.
Figure 11. Starting the generator-welder, electric drive - continued
Figure 12. Slopping the generator-welder, power takeoff drive
Figure 14. Operation of generator-welder as an are welder.
Figure 16. Operation of the generator-welder as a remote controlled arc welder.
Figure 16. Operation of the generator-welder us a battery Charger
Figure 17. Operation of the generator-welder as an alternating current generator.
Figure 18. Operation of the generator-welder as a source of starting current.
Section V. OPERATION OF AUXILIARY MATERIEL USED IN CONJUNCTION WITH THE SHOP SET
Chapter 3. OPERATING AND ORGANIZATIONAL MAINTENANCE INSTRUCTIONS
Figure 19. Lubrication order, LO 5-4940-200-12.
Figure 19. Lubrication order, LO 5-4940-200-12 - continued - TM-5-4940-200-120064
Figure 19. Lubrication order, LO 5-4940-200-12 - continued - TM-5-4940-200-120065
Section III. PREVENTIVE MAINTENANCE SERVICES
Figure 20. Daily preventive maintenance services.
Figure 20. Daily preventive maintenance services. - continued - TM-5-4940-200-120068
Figure 20. Daily preventive maintenance services. - continued - TM-5-4940-200-120069
Figure 21. Quarterly preventive maintenance services.
Figure 21. Quarterly preventive maintenance services - continued - TM-5-4940-200-120071
Figure 21. Quarterly preventive maintenance services - continued - TM-5-4940-200-120072
Figure 21. Quarterly preventive maintenance services - continued - TM-5-4940-200-120073
Section IV. OPERATOR'S MAINTENANCE
Figure 25. Turn signal lamps, Model CMU-5, removal and installation.
Section V. TROUBLESHOOTING
Section VI. RADIO INTERFERENCE SUPPRESSION
Figure 26. Radio interference suppression components, removal and installation
Section VII. POWER TAKEOFF AND DECLUTCHER
Figure 27. Declutcher lever and linkage, removal and installation.
Figure 27. Declutcher lever and linkage, removal and installation - continued
Figure 28. Declutcher lever linkage, adjustment.
Figure 29. Power takeoff access door and guard, removal and installation.
Figure 30. Power takeoff linkage, Model SECM, removal and installation,
Figure 31. Power takeoff linkage, Model CM U-5, removal and installation.
Figure 32. Power takeoff clutch adjustment.
General - TM-5-4940-200-120087
Figure 33. Governor, removal and installation.
Figure 34. Governor linkage, disassembly and reassembly.
Figure 35. Govenor, adjustment.
Figure 98. Governor adapter drive V-belt, adjustment.
Figure 40. Throttle control linkage, removal and installation.
Section IX. ELECTRICAL CONTROLS
Figure 42. Electric brake leek switch, Model CMU5, removal and installation.
Figure 44. Slave receptacle and slave cable assembly, removal and installation
Figure 45. Overspeed relay assembly, Model SECM, Removal and Installation
Figure 46. Resistor, auxiliary relay switch, overspeed relay switch and bracket, Model CMU-5, removal and installation.
Section X. GENERATOR-WELDER
Figure 48. Generator-welder V-belts, adjustment.
Figure 50. Generator-welder top cover and lifting eye, Model CMU05, removal and installation.
Cleaning and Inspection. - TM-5-4940-200-120101
Figure 63. End wrappers, shaft guard, and end cover, Model SECM, removal and installation.
End Wrappers, Shaft Guard, and End Cover
Section Xl. AIR COMPRESSOR
Figure 57. Compressor head, disassembly and reassembly
Figure 58. Compressor housing and motor, removal and installation.
Section X11. SHOP SET BODY
Hinge Moulding and Seal
Cleaning and Inspection. - TM-5-4940-200-120109
Spring Shackle Access Plate
Rear Door Mounting Angle
Figure 65. Rear door mounting angle, war door retaining bracket, and worklight brackets, removal and installation.
Figure 66. Hinged roof panel latch and door striker plates, removal and installation.
Figure 67. Tailgate and tailgate latch, removal and installation.
Figure 68. Tailgate and tailgate latch, disassembly and reassembly.
Figure 69. Lifting access door, removal and installation.
Figure 71. Oxygen cylinder retaining plate and bracket, hanger clip, and hanger bracket, removal and installation.
Figure 72, Oxygen cylinder rack, removal and installation.
Figure 73. Gage compartment door, door stop bracket, and fitting drawer lockbar, Model SECM, removal and installation.
Control Panel Screen
Toolbox Supports
Front Glass and Grommet
Figure 78. Fuel tank filler tube, removal and installation.
Rear Turn Signal Lamp Assemblies, Model CMU-5
Figure 81. Taillight bracket, removal and installation.
Figure 82, Front turn signal lamp amemblies, Model CMU-5, removal and installation.
Figure 84. Rear turn signal lamp assemblies, Model CMU-6, removal and installation.
Figure 85. Rear turn signal lamp assemblies, Model CMU-5, disassembly and reassembly.
Figure 86. Directional light control and flasher, Model CMU-5, removal and installation.
Figure 87. Directional light control, model CMU-5, disassembly and reassembly
Chapter 4. DEMOLITION OF MATERIEL TO PREVENT ENEMY USE
Figure 88. Placement of charges,
Chapter 5. SHIPMENT AND LIMITED STORAGE
Section Il. LIMITED STORAGE
Appendix I. REFERENCES - TM-5-4940-200-120135
Appendix I. REFERENCES - continued - TM-5-4940-200-120136
Appendix II. MAINTENANCE ALLOCATION CHART
Section II. MAINTENANCE ALLOCATION CHART - TM-5-4940-200-120138
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-4940-200-120139
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-4940-200-120140
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-4940-200-120141
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-4940-200-120142
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-4940-200-120143
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-4940-200-120144
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-4940-200-120145
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-4940-200-120146
Appendix III. BASIC ISSUE ITEMS LIST AND MAINTENANCE AND OPERATING SUPPLIES
Section II. BASIC ISSUE ITEMS LIST
Section II. BASIC ISSUE ITEMS LIST - continued
Section III. MAINTENANCE AND OPERATING SUPPLIES
TM-5-4940-200-12 Shop Equipment Contact Maintenance Truck Mounted Set No 3 (Southwest Model SECM) FSN 4940-294-9518 Manual