CHAPTER 1. GENERAL INFORMATION, EQUIPMENT DESCRIPTION AND THEORY OF OPERATION FOR PNEUDRAULIC SHOP
GENERAL INFORMATION
PREPARATION FOR STORAGE OR SHIPMENT
LIST OF ABBREVIATIONS/ACRONYMS
SAFETY, CARE, AND HANDLING
SPECIAL TOOLS, TMDE, AND SUPPORT EQUIPMENT
Figure 1. Pneudraulic Shop.
Figure 2. Expanded Wall Transport Mode Component View (1036258).
Figure 3. Expanded Wall Transport Mode Component View (SC4920-99-CLC64).
Figure 4. Fixed Wall Transport Mode Component View (1036258 and SC4920-99-CLC64).
Figure 5. Operational Mode Component View (SC4920-99-CLC64).
Figure 6. Operational Mode Component View (1036258).
DIFFERENCES BETWEEN MODELS
THEORY OF OPERATION
CHAPTER 2. OPERATOR INSTRUCTIONS FOR PNEUDRAULIC SHOP
DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS
Table 1. Oil/Water Separator Controls and Indicators.
OPERATION UNDER USUAL CONDITIONS: SITING REQUIREMENTS
Figure 1. Leveling Support Jack Assemblies.
Figure 2. Leveling Support Jack Install.
Figure 3. Load Balancer Slide Stops, Upper Positions.
Figure 4. Cam Lock Handles.
Figure 5. Load Balancer Slide Stops, Lower Position.
Figure 6. Positioning Hinged Wall.
Figure 8. Hinged Jack Assemblies.
Figure 9. Hinged Jack Assemblies Extensions.
Figure 10. Positioning Hinged Jack Assemblies.
Figure 11. Solar Bar Handles.
Figure 12. Raised Hinged Roof.
Figure 13. Positioning Roof and Hinged End Walls.
Figure 14. Hinged Roof Support Strut Assemblies.
Figure 15. Shelter Leveling.
Figure 16. Sidewall Support Braces.
CONNECTING POWER TO THE SHELTER
Figure 2. Connecting PDB to Generator.
Figure 3. Main Circuit Breaker.
Figure 4. Relocation of Cable Reel Assembly and 60 amp Power Cable Assembly.
Figure 6. Connecting Main Power Cable to Shelter.
Figure 7. Connecting Main Power Cable to PDB.
Figure 1. Main Circuit Breaker.
Figure 2. Installing Ceiling Lights.
Figure 3. Connecting Ceiling Lights.
Figure 4. Installing Cable and Receptacle Assembly.
Figure 5. Installing Area Light.
PREPARING SHELTER FOR ECU INSTALLATION
Figure 1. Hinged Floor Cable Guide Housing Removal.
Figure 2. Hinged Floor Cable Guide Housing Reinstall.
Figure 3. Removing Plugs on ECU Fold-down Panel.
Figure 4. ECU Fold-down Panel Latches.
Figure 6. Installing T-Seal.
SAFEGUARDING ATTACHING HARDWARE
POSITIONING SHELTER BASIC ISSUE ITEMS (BII) BOX FOR OPERATIONAL MODE
POSITIONING ECU S FOR OPERATIONAL MODE
Figure 1. Unsecure ECU (A).
Figure 2. Placing ECU (A) on ECU Fold-down Panel.
Figure 4. Aligning Bolt Holes of ECU (A) with ECU Fold-down Panel.
Figure 6. Unsecure ECU (B).
Figure 7. Placing ECU (B) on ECU Fold-down Panel.
Figure 9. Aligning Bolt Holes of ECU (B) with ECU Fold-down Panel.
Figure 11. Connecting Power to ECU s.
POSITIONING STRAIGHT STOOLS FOR OPERATIONAL MODE
POSITIONING STRAIGHT STOOLS FOR OPERATIONAL MODE - Continued
POSITIONING EYEWASH STATION FOR OPERATIONAL MODE
Figure 1. Unsecure Eyewash Station.
Figure 2. Position Eyewash Station.
POSITIONING CASE SETS FOR OPERATIONAL MODE
Figure 1. Unsecure Case Sets.
POSITIONING SHELF CABINET (E) AND (F) FOR OPERATIONAL MODE
Figure 1. Unsecure Four Drawer Cabinet (E) and Four Drawer Cabinet (F).
POSITIONING SHELF CABINET (E) AND (F) FOR OPERATIONAL MODE - Continued
POSITIONING SHELF CABINET (G) FOR OPERATIONAL MODE
POSITIONING SHELF CABINET (G) FOR OPERATIONAL MODE - Continued
CONNECTING COMPRESSED AIR AND WATER
Figure 2. Connecting Compressed Air.
CHECKING SHELTER LEVEL
DISCONNECTING COMPRESSED AIR AND WATER
Figure 2. Replacing Protective Dust Cap.
POSITIONING ECUS FOR TRANSPORT MODE
Figure 2. Removing ECU (B) Hardware from ECU Fold-down Panel.
Figure 3. Secure ECU (B).
Figure 4. Removing ECU (A) Hardware from ECU Fold-down Panel.
Figure 5. Secure ECU (A).
POSITIONING SHELTER BII BOX FOR TRANSPORT MODE
POSITIONING EYEWASH STATION ASSEMBLY BRACKET AND HARDWARE FOR TRANSPORT MODE
POSITIONING EYEWASH STATION ASSEMBLY BRACKET AND HARDWARE FOR TRANSPORT MODE - Continued
POSITIONING STRAIGHT STOOLS FOR TRANSPORT MODE
Figure 1. Secure Straight Stools.
POSITIONING SHELF CABINET (E) AND (F) FOR TRANSPORT MODE
POSITIONING SHELF CABINET (E) AND (F) FOR TRANSPORT MODE - Continued
POSITIONING SHELF CABINET (G) FOR TRANSPORT MODE
POSITIONING SHELF CABINET (G) FOR TRANSPORT MODE - Continued
POSITIONING CASE SETS FOR TRANSPORT MODE
Figure 1. Secure Case Sets.
POSITIONING CASE SETS FOR TRANSPORT MODE - CONTINUED
PREPARING SHELTER FOR ECU STOWAGE
Figure 2. Closing ECU Fold-down Panel.
Figure 4. Installing Plugs on ECU Fold-down Panel.
Figure 6. Hinged Floor Cable Guide Housing Installation.
DISCONNECTING POWER FROM SHELTER
Figure 2. Disconnecting Main Power Cable from PDB.
Figure 3. Disconnecting Main Power Cable from Shelter.
Figure 4. Securing Cable Reel Assembly.
Figure 5. Disconnecting PDB from Generator.
Figure 6. Removing External Grounding Rod.
REMOVING LIGHTING
Figure 2. Removing Cable and Receptacle Assembly.
Figure 3. Repositioning Ceiling Lights.
PREPARING SHELTER FOR TRANSPORT
Figure 1. Releasing Shelter Walls.
Figure 3. Lowering Shelter Roof.
Figure 4. Secure Support Strut Assemblies.
Figure 6. Hinged Jack Assemblies Extension.
Figure 7. Load Balancers Slide Stops, Upper Position.
Figure 8. Cam Lock Handles.
Figure 9. Load Balancers Slide Stops, Lower Position.
Figure 10. Lowering Leveling Support Jack Assemblies.
Figure 11. Stowing Leveling Support Jack Assemblies.
OPERATION UNDER UNUSUAL CONDITIONS
Figure 2. Installing Ground Anchors.
Figure 3. Loops and Clamps Installation.
Figure 4. Securing Loops and Clamps.
UNUSUAL ENVIRONMENT/WEATHER
OPERATION FOR IMPROVING SOIL CONDUCTIVITY FOR SHELTER GROUNDING
CHAPTER 3. FIELD LEVEL MAINTENANCE TROUBLESHOOTING PROCEDURES FOR PNEUDRAULIC SHOP
TROUBLESHOOTING PROCEDURES
CHAPTER 4. FIELD LEVEL MAINTENANCE INSTRUCTIONS FOR PNEUDRAULIC SHOP
SERVICE UPON RECEIPT
PREVENTIVE MAINTENANCE CHECKS AND SERVICE (PMCS) INTRODUCTION
Corrosion Prevention and Control (CPC)
PREVENTIVE MAINTENANCE CHECKS AND SERVICE (PMCS)
Table 1. Field Level Preventive Maintenance Checks and Services for Pneudraulic Shop
Table 1. Field Level Preventive Maintenance Checks and Services for Pneudraulic Shop - Continued
Table 1. Field Level Preventive Maintenance Checks and Services for Pneudraulic Shop - Continued
Table 1. Field Level Preventive Maintenance Checks and Services for Pneudraulic Shop - Continued
Table 1. Field Level Preventive Maintenance Checks and Services for Pneudraulic Shop - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES
Figure 2. Drawers, Slides, and Shelves Remove and Install.
DRAWERS, SLIDES, AND SHELVES
Figure 3. Cabinet (A) and Cabinet (B).
SHELF CABINET (A) AND 3 DRAWER CABINET (B)
SHELF CABINET (A) AND 3 DRAWER CABINET (B) CONTINUED
Figure 4. Cabinet (C) and Cabinet (D).
4 DRAWER CABINET (C) AND 4 DRAWER CABINET (D)
4 DRAWER CABINET (C) AND 4 DRAWER CABINET (D) - Continued
4 DRAWER CABINET (E) AND 4 DRAWER CABINET (F)
4 DRAWER CABINET (E) AND 4 DRAWER CABINET (F)
4 DRAWER CABINET (E) AND 4 DRAWER CABINET (F) CONTINUED
Figure 6. Shelf Cabinet G.
REPAIR OR REPLACEMENT
SHELF CABINET (G) CONTINUED
MAINTENANCE INSTRUCTIONS FOR CABINET INTEGRATION HARDWARE
Figure 1. Cabinets (A) and (B) Hardware.
INSPECTION OF INSTALLED ITEMS CONTINUED
INSPECTION OF INSTALLED ITEMS CONTINUED
INSPECTION OF INSTALLED ITEMS
INSPECTION OF INSTALLED ITEMS - Continued
MAINTENANCE INSTRUCTIONS FOR DEGREASER BRACKETS AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR DEGREASER BRACKETS AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR HOSE ASSEMBLY MACHINE AND HARDWARE
Figure 2. Continuity Check on Plug Connector.
Figure 3. Replace Plug Connector.
Figure 4. Hose Assembly Machine.
MAINTENANCE INSTRUCTIONS FOR HYDRAULIC HOSE ASSEMBLY TESTER AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR HYDRAULIC HOSE ASSEMBLY TESTER AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR 240V OUTLET BOX ASSEMBLY AND COVER
MAINTENANCE INSTRUCTIONS FOR 240V OUTLET BOX ASSEMBLY AND COVER - Continued
Figure 2. Box Connector.
Figure 3. Retaining Strap.
MAINTENANCE INSTRUCTIONS FOR 10 TON PRESS AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR 10 TON PRESS AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR MACHINIST VISE AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR UPRIGHT DRILLING MACHINE AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR UPRIGHT DRILLING MACHINE AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR EYEWASH STATION ASSEMBLY BRACKET AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR EYEWASH STATION ASSEMBLY BRACKET AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR SETSCREWS AND INSERTS
Figure 2. Wall and Floor Insert Inspection.
MAINTENANCE INSTRUCTIONS FOR BAYONET NEILL-CONCELMAN (BNC) CONNECTOR ASSEMBLY
MAINTENANCE INSTRUCTIONS FOR BAYONET NEILL-CONCELMAN (BNC) CONNECTOR ASSEMBLY - Continued
Figure 2. Replace BNC Connector Assembly.
MAINTENANCE INSTRUCTIONS FOR BAYONET NEILL-CONCELMAN (BNC) CONNECTOR ASSEMBLY - Continued
MAINTENANCE INSTRUCTIONS FOR FIRST AID BRACKET ASSEMBLY AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR FIRST AID BRACKET ASSEMBLY AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR ECU POWER CABLE ASSEMBLY
Figure 1. Testing ECU Power Cable.
Figure 2. Removing ECU Power Cable.
CU POWER CABLE
Figure 3. Replacing ECU Power Cable.
REPAIR OR REPLACEMENT CONTINUED
Figure 4. Box Connector.
Figure 5. Box Connector Replacement.
BOX CONNECTOR FOR ECU POWER CABLE CONTINUED
Figure 6. Electrical Plug Connector.
ELECTRICAL PLUG CONNECTOR CONTINUED
MAINTENANCE INSTRUCTIONS FOR CIRCUIT BREAKERS
Figure 1. Testing Circuit Breakers.
Figure 2. Replacing Circuit Breakers.
MAINTENANCE INSTRUCTIONS FOR CIRCUIT BREAKERS - Continued
MAINTENANCE INSTRUCTIONS FOR DOOR LOCK TABS
Figure 2. Door Lock Tabs Placement.
Figure 3. Door Lock Tabs Installation.
MAINTENANCE INSTRUCTIONS FOR WATER AND AIR FEED-THRU CONNECTOR ASSEMBLIES AND COUPLINGS-HYDRAULIC HOSE
Figure 2. Disassembly of Water Feed-thru Connector Assembly.
Figure 3. Removal of Water Feedthru Connector Assembly.
Figure 4. Water Feed-thru Connector Flange.
Figure 6. Attach Water Feed-Thru Connector Assembly.
Figure 7. Inspect Air Feed-thru Connector Assembly.
Figure 9. Removal of Air Feed-thru Connector Assembly.
Figure 11. Install Air Feed-thru Connector Assembly.
Figure 13. Inlet Hose Coupling and Return Hose Coupling.
MAINTENANCE INSTRUCTIONS FOR FIRE EXTINGUISHER BRACKETS AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR FIRE EXTINGUISHER BRACKETS AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR OIL/WATER SEPARATOR
Figure 1. Inspect Hose and Fittings.
Figure 2. Hose Clamp Removal.
Figure 4. Hose Removal.
Figure 6. Hose Reinstallation.
Figure 8. Inspect Oil/Water Separator.
OIL AND WATER SEPARATOR
MAINTENANCE INSTRUCTIONS FOR ECU CABLE ASSEMBLY
MAINTENANCE INSTRUCTIONS FOR ECU SECURITY SCREENS
ECU SECURITY SCREENS
MAINTENANCE INSTRUCTIONS FOR GROUND ROD
Figure 2. Test Ground Rod.
MAINTENANCE INSTRUCTIONS FOR GROUND ROD - Continued
ILLUSTRATED LIST OF MANUFACTURED ITEMS
Figure 1. Cabinet Bracket.
Figure 2. Degreaser Bracket.
Figure 4. First Aid Bracket (Sheet 1 of 3).
Figure 4. First Aid Bracket (Sheet 3 of 3).
TORQUE LIMITS
CHAPTER 5. SUPPORTING INFORMATION FOR PNEUDRAULIC SHOP
REFERENCES
MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTION
Aviation Support Company (ASC) in the Aviation Support Battalion (ASB)
Maintenance Functions
Maintenance Functions - Continued
Explanations of Entries in the MAC
Explanation of Entries in the Tools and Test Equipment Requirements
MAINTENANCE ALLOCATION CHART (MAC)
Table 1. MAC for PNEUDRAULIC SHOP
Table 1. MAC for PNEUDRAULIC SHOP - Continued
Table 2. Tools And Test Equipment Requirements For Pneudraulic Shop.
REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL) INTRODUCTION
SOURCE CODE
Maintenance Code
Recoverability Code
EXPLANATION OF CROSS-REFERENCE INDEXES WORK PACKAGES FORMAT AND COLUMNS
Fabrication Instructions.
HOW TO LOCATE REPAIR PARTS
REPAIR PARTS AND SPECIAL TOOLS LIST
Figure 1. Pneudraulic Shop Set.
Figure 1. Pneudraulic Shop Set. - Continued
Figure 2. Pneudraulic Shop Set Equipment Installation.
Figure 2. Pneudraulic Shop Set Equipment Installation. - Continued
Figure 2. Pneudraulic Shop Set Equipment Installation. - Continued
Figure 3. Pneudraulic Shop Set Cabinet Assembly.
Figure 3. Pneudraulic Shop Set Cabinet Assembly. - Continued
Figure 4. Pneudraulic Shop Set Cabinet Assembly.
Figure 4. Pneudraulic Shop Set Cabinet Assembly. - Continued
Figure 5. Pneudraulic Shop Set Cabinet Assembly.
Figure 5. Pneudraulic Shop Set Cabinet Assembly. - Continued
Figure 6. Pneudraulic Shop Set Cabinet Assembly.
Figure 6. Pneudraulic Shop Set Cabinet Assembly. - Continued
Figure 7. Degreaser Machine.
Figure 7. Degreaser Machine. - Continued
Figure 8. 60 Amp Shelter Modification (Sheet 1 of 2).
Figure 8. 60 Amp Shelter Modification (Sheet 2 of 2).
Figure 8. 60 Amp Shelter Modification - Continued
Figure 9. Pneudraulic Shop Set Electrical Install.
Figure 9. Pneudraulic Shop Set Electrical Install. - Continued
Figure 10. Oil and Water Separator.
Figure 10. Oil and Water Separator. - Continued
Figure 11. Electrical Installation.
Figure 11. Electrical Installation. - Continued
Figure 12. ECU Cable Assembly.
Figure 12. ECU Cable Assembly. - Continued
Figure 13. BNC Connector Assembly.
Figure 13. BNC Connector Assembly. - Continued
Figure 14. Ground Rod.
Figure 14. Ground Rod. - Continued
NATIONAL STOCK NUMBER INDEX
NATIONAL STOCK NUMBER INDEX - Continued
PART NUMBER INDEX
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS
Figure 1. Components of End Item.
Figure 2. BII Items (Sheet 1 of 2).
Figure 2. BII Items (Sheet 2 of 2).
Table 2. Basic Issue Items List.
Table 2. Basic Issue Items List. Continued.
Table 2. Basic Issue Items List. Continued.
Table 2. Basic Issue Items List. Continued.
Table 2. Basic Issue Items List. Continued.
ADDITIONAL AUTHORIZATION LIST (AAL) INTRODUCTION
EXPENDABLE AND DURABLE ITEMS LIST
GENERAL INFORMATION
PREPARATION FOR STORAGE OR SHIPMENT
LIST OF ABBREVIATIONS/ACRONYMS
SAFETY, CARE, AND HANDLING
SPECIAL TOOLS, TMDE, AND SUPPORT EQUIPMENT
Figure 1. Pneudraulic Shop.
Figure 2. Expanded Wall Transport Mode Component View (1036258).
Figure 3. Expanded Wall Transport Mode Component View (SC4920-99-CLC64).
Figure 4. Fixed Wall Transport Mode Component View (1036258 and SC4920-99-CLC64).
Figure 5. Operational Mode Component View (SC4920-99-CLC64).
Figure 6. Operational Mode Component View (1036258).
DIFFERENCES BETWEEN MODELS
THEORY OF OPERATION
CHAPTER 2. OPERATOR INSTRUCTIONS FOR PNEUDRAULIC SHOP
DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS
Table 1. Oil/Water Separator Controls and Indicators.
OPERATION UNDER USUAL CONDITIONS: SITING REQUIREMENTS
Figure 1. Leveling Support Jack Assemblies.
Figure 2. Leveling Support Jack Install.
Figure 3. Load Balancer Slide Stops, Upper Positions.
Figure 4. Cam Lock Handles.
Figure 5. Load Balancer Slide Stops, Lower Position.
Figure 6. Positioning Hinged Wall.
Figure 8. Hinged Jack Assemblies.
Figure 9. Hinged Jack Assemblies Extensions.
Figure 10. Positioning Hinged Jack Assemblies.
Figure 11. Solar Bar Handles.
Figure 12. Raised Hinged Roof.
Figure 13. Positioning Roof and Hinged End Walls.
Figure 14. Hinged Roof Support Strut Assemblies.
Figure 15. Shelter Leveling.
Figure 16. Sidewall Support Braces.
CONNECTING POWER TO THE SHELTER
Figure 2. Connecting PDB to Generator.
Figure 3. Main Circuit Breaker.
Figure 4. Relocation of Cable Reel Assembly and 60 amp Power Cable Assembly.
Figure 6. Connecting Main Power Cable to Shelter.
Figure 7. Connecting Main Power Cable to PDB.
Figure 1. Main Circuit Breaker.
Figure 2. Installing Ceiling Lights.
Figure 3. Connecting Ceiling Lights.
Figure 4. Installing Cable and Receptacle Assembly.
Figure 5. Installing Area Light.
PREPARING SHELTER FOR ECU INSTALLATION
Figure 1. Hinged Floor Cable Guide Housing Removal.
Figure 2. Hinged Floor Cable Guide Housing Reinstall.
Figure 3. Removing Plugs on ECU Fold-down Panel.
Figure 4. ECU Fold-down Panel Latches.
Figure 6. Installing T-Seal.
SAFEGUARDING ATTACHING HARDWARE
POSITIONING SHELTER BASIC ISSUE ITEMS (BII) BOX FOR OPERATIONAL MODE
POSITIONING ECU S FOR OPERATIONAL MODE
Figure 1. Unsecure ECU (A).
Figure 2. Placing ECU (A) on ECU Fold-down Panel.
Figure 4. Aligning Bolt Holes of ECU (A) with ECU Fold-down Panel.
Figure 6. Unsecure ECU (B).
Figure 7. Placing ECU (B) on ECU Fold-down Panel.
Figure 9. Aligning Bolt Holes of ECU (B) with ECU Fold-down Panel.
Figure 11. Connecting Power to ECU s.
POSITIONING STRAIGHT STOOLS FOR OPERATIONAL MODE
POSITIONING STRAIGHT STOOLS FOR OPERATIONAL MODE - Continued
POSITIONING EYEWASH STATION FOR OPERATIONAL MODE
Figure 1. Unsecure Eyewash Station.
Figure 2. Position Eyewash Station.
POSITIONING CASE SETS FOR OPERATIONAL MODE
Figure 1. Unsecure Case Sets.
POSITIONING SHELF CABINET (E) AND (F) FOR OPERATIONAL MODE
Figure 1. Unsecure Four Drawer Cabinet (E) and Four Drawer Cabinet (F).
POSITIONING SHELF CABINET (E) AND (F) FOR OPERATIONAL MODE - Continued
POSITIONING SHELF CABINET (G) FOR OPERATIONAL MODE
POSITIONING SHELF CABINET (G) FOR OPERATIONAL MODE - Continued
CONNECTING COMPRESSED AIR AND WATER
Figure 2. Connecting Compressed Air.
CHECKING SHELTER LEVEL
DISCONNECTING COMPRESSED AIR AND WATER
Figure 2. Replacing Protective Dust Cap.
POSITIONING ECUS FOR TRANSPORT MODE
Figure 2. Removing ECU (B) Hardware from ECU Fold-down Panel.
Figure 3. Secure ECU (B).
Figure 4. Removing ECU (A) Hardware from ECU Fold-down Panel.
Figure 5. Secure ECU (A).
POSITIONING SHELTER BII BOX FOR TRANSPORT MODE
POSITIONING EYEWASH STATION ASSEMBLY BRACKET AND HARDWARE FOR TRANSPORT MODE
POSITIONING EYEWASH STATION ASSEMBLY BRACKET AND HARDWARE FOR TRANSPORT MODE - Continued
POSITIONING STRAIGHT STOOLS FOR TRANSPORT MODE
Figure 1. Secure Straight Stools.
POSITIONING SHELF CABINET (E) AND (F) FOR TRANSPORT MODE
POSITIONING SHELF CABINET (E) AND (F) FOR TRANSPORT MODE - Continued
POSITIONING SHELF CABINET (G) FOR TRANSPORT MODE
POSITIONING SHELF CABINET (G) FOR TRANSPORT MODE - Continued
POSITIONING CASE SETS FOR TRANSPORT MODE
Figure 1. Secure Case Sets.
POSITIONING CASE SETS FOR TRANSPORT MODE - CONTINUED
PREPARING SHELTER FOR ECU STOWAGE
Figure 2. Closing ECU Fold-down Panel.
Figure 4. Installing Plugs on ECU Fold-down Panel.
Figure 6. Hinged Floor Cable Guide Housing Installation.
DISCONNECTING POWER FROM SHELTER
Figure 2. Disconnecting Main Power Cable from PDB.
Figure 3. Disconnecting Main Power Cable from Shelter.
Figure 4. Securing Cable Reel Assembly.
Figure 5. Disconnecting PDB from Generator.
Figure 6. Removing External Grounding Rod.
REMOVING LIGHTING
Figure 2. Removing Cable and Receptacle Assembly.
Figure 3. Repositioning Ceiling Lights.
PREPARING SHELTER FOR TRANSPORT
Figure 1. Releasing Shelter Walls.
Figure 3. Lowering Shelter Roof.
Figure 4. Secure Support Strut Assemblies.
Figure 6. Hinged Jack Assemblies Extension.
Figure 7. Load Balancers Slide Stops, Upper Position.
Figure 8. Cam Lock Handles.
Figure 9. Load Balancers Slide Stops, Lower Position.
Figure 10. Lowering Leveling Support Jack Assemblies.
Figure 11. Stowing Leveling Support Jack Assemblies.
OPERATION UNDER UNUSUAL CONDITIONS
Figure 2. Installing Ground Anchors.
Figure 3. Loops and Clamps Installation.
Figure 4. Securing Loops and Clamps.
UNUSUAL ENVIRONMENT/WEATHER
OPERATION FOR IMPROVING SOIL CONDUCTIVITY FOR SHELTER GROUNDING
CHAPTER 3. FIELD LEVEL MAINTENANCE TROUBLESHOOTING PROCEDURES FOR PNEUDRAULIC SHOP
TROUBLESHOOTING PROCEDURES
CHAPTER 4. FIELD LEVEL MAINTENANCE INSTRUCTIONS FOR PNEUDRAULIC SHOP
SERVICE UPON RECEIPT
PREVENTIVE MAINTENANCE CHECKS AND SERVICE (PMCS) INTRODUCTION
Corrosion Prevention and Control (CPC)
PREVENTIVE MAINTENANCE CHECKS AND SERVICE (PMCS)
Table 1. Field Level Preventive Maintenance Checks and Services for Pneudraulic Shop
Table 1. Field Level Preventive Maintenance Checks and Services for Pneudraulic Shop - Continued
Table 1. Field Level Preventive Maintenance Checks and Services for Pneudraulic Shop - Continued
Table 1. Field Level Preventive Maintenance Checks and Services for Pneudraulic Shop - Continued
Table 1. Field Level Preventive Maintenance Checks and Services for Pneudraulic Shop - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES
Figure 2. Drawers, Slides, and Shelves Remove and Install.
DRAWERS, SLIDES, AND SHELVES
Figure 3. Cabinet (A) and Cabinet (B).
SHELF CABINET (A) AND 3 DRAWER CABINET (B)
SHELF CABINET (A) AND 3 DRAWER CABINET (B) CONTINUED
Figure 4. Cabinet (C) and Cabinet (D).
4 DRAWER CABINET (C) AND 4 DRAWER CABINET (D)
4 DRAWER CABINET (C) AND 4 DRAWER CABINET (D) - Continued
4 DRAWER CABINET (E) AND 4 DRAWER CABINET (F)
4 DRAWER CABINET (E) AND 4 DRAWER CABINET (F)
4 DRAWER CABINET (E) AND 4 DRAWER CABINET (F) CONTINUED
Figure 6. Shelf Cabinet G.
REPAIR OR REPLACEMENT
SHELF CABINET (G) CONTINUED
MAINTENANCE INSTRUCTIONS FOR CABINET INTEGRATION HARDWARE
Figure 1. Cabinets (A) and (B) Hardware.
INSPECTION OF INSTALLED ITEMS CONTINUED
INSPECTION OF INSTALLED ITEMS CONTINUED
INSPECTION OF INSTALLED ITEMS
INSPECTION OF INSTALLED ITEMS - Continued
MAINTENANCE INSTRUCTIONS FOR DEGREASER BRACKETS AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR DEGREASER BRACKETS AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR HOSE ASSEMBLY MACHINE AND HARDWARE
Figure 2. Continuity Check on Plug Connector.
Figure 3. Replace Plug Connector.
Figure 4. Hose Assembly Machine.
MAINTENANCE INSTRUCTIONS FOR HYDRAULIC HOSE ASSEMBLY TESTER AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR HYDRAULIC HOSE ASSEMBLY TESTER AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR 240V OUTLET BOX ASSEMBLY AND COVER
MAINTENANCE INSTRUCTIONS FOR 240V OUTLET BOX ASSEMBLY AND COVER - Continued
Figure 2. Box Connector.
Figure 3. Retaining Strap.
MAINTENANCE INSTRUCTIONS FOR 10 TON PRESS AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR 10 TON PRESS AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR MACHINIST VISE AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR UPRIGHT DRILLING MACHINE AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR UPRIGHT DRILLING MACHINE AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR EYEWASH STATION ASSEMBLY BRACKET AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR EYEWASH STATION ASSEMBLY BRACKET AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR SETSCREWS AND INSERTS
Figure 2. Wall and Floor Insert Inspection.
MAINTENANCE INSTRUCTIONS FOR BAYONET NEILL-CONCELMAN (BNC) CONNECTOR ASSEMBLY
MAINTENANCE INSTRUCTIONS FOR BAYONET NEILL-CONCELMAN (BNC) CONNECTOR ASSEMBLY - Continued
Figure 2. Replace BNC Connector Assembly.
MAINTENANCE INSTRUCTIONS FOR BAYONET NEILL-CONCELMAN (BNC) CONNECTOR ASSEMBLY - Continued
MAINTENANCE INSTRUCTIONS FOR FIRST AID BRACKET ASSEMBLY AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR FIRST AID BRACKET ASSEMBLY AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR ECU POWER CABLE ASSEMBLY
Figure 1. Testing ECU Power Cable.
Figure 2. Removing ECU Power Cable.
CU POWER CABLE
Figure 3. Replacing ECU Power Cable.
REPAIR OR REPLACEMENT CONTINUED
Figure 4. Box Connector.
Figure 5. Box Connector Replacement.
BOX CONNECTOR FOR ECU POWER CABLE CONTINUED
Figure 6. Electrical Plug Connector.
ELECTRICAL PLUG CONNECTOR CONTINUED
MAINTENANCE INSTRUCTIONS FOR CIRCUIT BREAKERS
Figure 1. Testing Circuit Breakers.
Figure 2. Replacing Circuit Breakers.
MAINTENANCE INSTRUCTIONS FOR CIRCUIT BREAKERS - Continued
MAINTENANCE INSTRUCTIONS FOR DOOR LOCK TABS
Figure 2. Door Lock Tabs Placement.
Figure 3. Door Lock Tabs Installation.
MAINTENANCE INSTRUCTIONS FOR WATER AND AIR FEED-THRU CONNECTOR ASSEMBLIES AND COUPLINGS-HYDRAULIC HOSE
Figure 2. Disassembly of Water Feed-thru Connector Assembly.
Figure 3. Removal of Water Feedthru Connector Assembly.
Figure 4. Water Feed-thru Connector Flange.
Figure 6. Attach Water Feed-Thru Connector Assembly.
Figure 7. Inspect Air Feed-thru Connector Assembly.
Figure 9. Removal of Air Feed-thru Connector Assembly.
Figure 11. Install Air Feed-thru Connector Assembly.
Figure 13. Inlet Hose Coupling and Return Hose Coupling.
MAINTENANCE INSTRUCTIONS FOR FIRE EXTINGUISHER BRACKETS AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR FIRE EXTINGUISHER BRACKETS AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR OIL/WATER SEPARATOR
Figure 1. Inspect Hose and Fittings.
Figure 2. Hose Clamp Removal.
Figure 4. Hose Removal.
Figure 6. Hose Reinstallation.
Figure 8. Inspect Oil/Water Separator.
OIL AND WATER SEPARATOR
MAINTENANCE INSTRUCTIONS FOR ECU CABLE ASSEMBLY
MAINTENANCE INSTRUCTIONS FOR ECU SECURITY SCREENS
ECU SECURITY SCREENS
MAINTENANCE INSTRUCTIONS FOR GROUND ROD
Figure 2. Test Ground Rod.
MAINTENANCE INSTRUCTIONS FOR GROUND ROD - Continued
ILLUSTRATED LIST OF MANUFACTURED ITEMS
Figure 1. Cabinet Bracket.
Figure 2. Degreaser Bracket.
Figure 4. First Aid Bracket (Sheet 1 of 3).
Figure 4. First Aid Bracket (Sheet 3 of 3).
TORQUE LIMITS
CHAPTER 5. SUPPORTING INFORMATION FOR PNEUDRAULIC SHOP
REFERENCES
MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTION
Aviation Support Company (ASC) in the Aviation Support Battalion (ASB)
Maintenance Functions
Maintenance Functions - Continued
Explanations of Entries in the MAC
Explanation of Entries in the Tools and Test Equipment Requirements
MAINTENANCE ALLOCATION CHART (MAC)
Table 1. MAC for PNEUDRAULIC SHOP
Table 1. MAC for PNEUDRAULIC SHOP - Continued
Table 2. Tools And Test Equipment Requirements For Pneudraulic Shop.
REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL) INTRODUCTION
SOURCE CODE
Maintenance Code
Recoverability Code
EXPLANATION OF CROSS-REFERENCE INDEXES WORK PACKAGES FORMAT AND COLUMNS
Fabrication Instructions.
HOW TO LOCATE REPAIR PARTS
REPAIR PARTS AND SPECIAL TOOLS LIST
Figure 1. Pneudraulic Shop Set.
Figure 1. Pneudraulic Shop Set. - Continued
Figure 2. Pneudraulic Shop Set Equipment Installation.
Figure 2. Pneudraulic Shop Set Equipment Installation. - Continued
Figure 2. Pneudraulic Shop Set Equipment Installation. - Continued
Figure 3. Pneudraulic Shop Set Cabinet Assembly.
Figure 3. Pneudraulic Shop Set Cabinet Assembly. - Continued
Figure 4. Pneudraulic Shop Set Cabinet Assembly.
Figure 4. Pneudraulic Shop Set Cabinet Assembly. - Continued
Figure 5. Pneudraulic Shop Set Cabinet Assembly.
Figure 5. Pneudraulic Shop Set Cabinet Assembly. - Continued
Figure 6. Pneudraulic Shop Set Cabinet Assembly.
Figure 6. Pneudraulic Shop Set Cabinet Assembly. - Continued
Figure 7. Degreaser Machine.
Figure 7. Degreaser Machine. - Continued
Figure 8. 60 Amp Shelter Modification (Sheet 1 of 2).
Figure 8. 60 Amp Shelter Modification (Sheet 2 of 2).
Figure 8. 60 Amp Shelter Modification - Continued
Figure 9. Pneudraulic Shop Set Electrical Install.
Figure 9. Pneudraulic Shop Set Electrical Install. - Continued
Figure 10. Oil and Water Separator.
Figure 10. Oil and Water Separator. - Continued
Figure 11. Electrical Installation.
Figure 11. Electrical Installation. - Continued
Figure 12. ECU Cable Assembly.
Figure 12. ECU Cable Assembly. - Continued
Figure 13. BNC Connector Assembly.
Figure 13. BNC Connector Assembly. - Continued
Figure 14. Ground Rod.
Figure 14. Ground Rod. - Continued
NATIONAL STOCK NUMBER INDEX
NATIONAL STOCK NUMBER INDEX - Continued
PART NUMBER INDEX
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS
Figure 1. Components of End Item.
Figure 2. BII Items (Sheet 1 of 2).
Figure 2. BII Items (Sheet 2 of 2).
Table 2. Basic Issue Items List.
Table 2. Basic Issue Items List. Continued.
Table 2. Basic Issue Items List. Continued.
Table 2. Basic Issue Items List. Continued.
Table 2. Basic Issue Items List. Continued.
ADDITIONAL AUTHORIZATION LIST (AAL) INTRODUCTION
EXPENDABLE AND DURABLE ITEMS LIST
