CHAPTER 1. GENERAL INFORMATION, EQUIPMENT DESCRIPTION AND THEORY OF OPERATION FOR ENGINE SHOP
GENERAL INFORMATION
PREPARATION FOR STORAGE OR SHIPMENT
LIST OF ABBREVIATIONS/ACRONYMS
SAFETY, CARE, AND HANDLING
SPECIAL TOOLS, TMDE, AND SUPPORT EQUIPMENT
EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES
Figure 2. EXPANDED WALL TRANSPORT MODE COMPONENT VIEW (SC4920-99-CLA60).
Figure 3. EXPANDED WALL TRANSPORT MODE COMPONENT VIEW (1035258).
Figure 4. Fixed Wall Transport Mode Component View (SC4920-99-CLA60).
Figure 5. Fixed Wall Transport Mode Component View (1035258).
Figure 6. Operational Mode Component View (SC4920-99-CLA60).
Figure 7. Operational Mode Component View (1035258).
DIFFERENCES BETWEEN MODELS
THEORY OF OPERATION
CHAPTER 2. OPERATOR INSTRUCTIONS FOR ENGINE SHOP
DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS
Table 1. Oil/Water Separator Controls and Indicators.
OPERATION UNDER USUAL CONDITIONS: SITING REQUIREMENTS
Figure 1. Leveling Support Jack.
Figure 2. Leveling Support Jack Install.
Figure 3. Load Balancer Slide Stops, Upper Positions.
Figure 4. Cam Lock Handles.
Figure 5. Load Balancer Slide Stops, Lower Position.
Figure 6. Positioning Hinged Wall.
Figure 8. Hinged Jack Assemblies.
Figure 9. Hinged Jack Assemblies Extensions.
Figure 10. Positioning Hinged Jack Extensions.
Figure 11. Solar Bar Handles.
Figure 12. Raising Hinged Roof.
Figure 13. Positioning Roof and Hinged End Walls.
Figure 14. Hinged Roof Support Strut Assemblies.
Figure 15. Shelter Leveling.
Figure 16. Remove Sidewall Support Braces.
CONNECTING POWER TO THE SHELTER
Figure 2. Connecting PDB to Generator.
Figure 3. Main Circuit Breaker.
Figure 4. Relocation of Cable Reel Assembly and 100 amp Power Cable Assembly.
Figure 5. Extending Main Power Cable.
Figure 7. Connecting Main Power Cable to PDB.
INSTALL LIGHTING
Figure 2. Installing Ceiling Lights.
Figure 3. Connecting Ceiling Lights.
Figure 4. Installing Cable and Receptacle Assembly.
Figure 5. Installing Area Light.
PREPARING SHELTER FOR ECU INSTALLATION
Figure 1. Hinged Floor Cable Guide Housing Removal.
Figure 2. Hinged Floor Cable Guide Housing Reinstall.
Figure 3. Removing Plugs on ECU Fold-down Panel.
Figure 4. ECU Fold-down Panel Latches.
Figure 6. Installing T-Seal.
OPENING ECU FOLD-DOWN PANELS - CONTINUED
SAFEGUARDING ATTACHING HARDWARE
POSITIONING SHELTER BASIC ISSUE ITEMS (BII) BOX FOR OPERATIONAL MODE
POSITIONING ECU S FOR OPERATIONAL MODE
Figure 1. Unsecure ECU (A).
Figure 2. Placing ECU (A) on ECU Fold-down Panel.
Figure 4. Aligning Bolt Holes of ECU (A) with ECU Fold-down Panel.
POSITIONING ECU (A) FOR OPERATIONAL MODE - CONTINUED
Figure 6. Unsecure ECU (B).
Figure 7. Placing ECU (B) on ECU Fold-down Panel.
Figure 9. Aligning Bolt Holes of ECU (B) with ECU Fold-down Panel.
Figure 11. Connecting Power to ECU s.
POSITIONING STRAIGHT STOOLS FOR OPERATIONAL MODE
POSITIONING EYEWASH STATION FOR OPERATIONAL MODE
Figure 1. Unsecure Eyewash Station.
Figure 2. Position Eyewash Station.
POSITIONING SHELF CABINET (C) FOR OPERATIONAL MODE
POSITIONING SHELF CABINET (C) FOR OPERATIONAL MODE - Continued
POSITIONING SHELF CABINET (D) FOR OPERATIONAL MODE
POSITIONING SHELF CABINET (D) FOR OPERATIONAL MODE - Continued
CONNECTING COMPRESSED AIR AND WATER
Figure 2. Connecting Compressed Air.
CHECKING SHELTER LEVEL
DISCONNECTING COMPRESSED AIR AND WATER
Figure 2. Replacing Protective Dust Cap.
DISCONNECTING COMPRESSED AIR AND WATER - Continued
POSITIONING ECUS FOR TRANSPORT MODE
Figure 2. Removing ECU (B) Hardware from ECU Fold-down Panel.
Figure 3. Secure ECU (B).
Figure 4. Removing ECU (A) Hardware from ECU Fold-down Panel.
Figure 5. Secure ECU (A).
POSITIONING SHELTER BII BOX FOR TRANSPORT MODE
POSITIONING EYEWASH STATION FOR TRANSPORT MODE
Figure 1. Secure Eyewash Station Assembly Bracket and Hardware.
POSITIONING EYEWASH STATION FOR TRANSPORT MODE - Continued
POSITIONING STRAIGHT STOOLS FOR TRANSPORT MODE
Figure 1. Secure Straight Stools.
POSITIONING STRAIGHT STOOLS FOR TRANSPORT MODE - Continued
POSITIONING SHELF CABINET (D) FOR TRANSPORT MODE
POSITIONING SHELF CABINET (D) FOR TRANSPORT MODE - Continued
POSITIONING SHELF CABINET (C) FOR TRANSPORT MODE
POSITIONING SHELF CABINET (C) FOR TRANSPORT MODE - Continued
POSITIONING SHELF CABINET (C) FOR TRANSPORT MODE - Continued
PREPARING SHELTER FOR ECU STOWAGE
PREPARING SHELTER FOR ECU STOWAGE - Continued
PREPARING SHELTER FOR ECU STOWAGE - Continued
Figure 6. Hinged Floor Cable Guide Housing Installation.
DISCONNECTING POWER FROM SHELTER
Figure 2. Disconnecting Main Power Cable from PDB.
DISCONNECTING MAIN POWER CABLE - CONTINUED
Figure 4. Securing Cable Reel Assembly.
Figure 5. Disconnecting PDB from Generator.
Figure 6. Removing External Grounding Rod.
REMOVING LIGHTING
Figure 2. Removing Cable and Receptacle Assembly.
Figure 3. Repositioning Ceiling Lights.
PREPARING SHELTER FOR TRANSPORT
Figure 2. Removing Sidewall Support Braces.
Figure 3. Lowering Shelter Roof.
Figure 4. Secure Support Strut Assemblies.
Figure 6. Hinged Jack Assemblies Extension.
Figure 7. Load Balancers Slide Stops, Upper Position.
Figure 8. Cam Lock Handles.
Figure 9. Load Balancers Slide Stops, Lower Position.
Figure 10. Lowering Leveling Support Jack Assemblies.
Figure 11. Stowing Leveling Support Jack Assemblies.
OPERATION UNDER UNUSUAL CONDITIONS
Figure 2. Installing Ground Anchors.
Figure 3. Loops and Clamps Installation.
Figure 4. Securing Loops and Clamps.
OPERATION IN SNOW, ICE OR EXTREME COLD
OPERATION FOR IMPROVING SOIL CONDUCTIVITY FOR SHELTER GROUNDING
CHAPTER 3. FIELD LEVEL MAINTENANCE TROUBLESHOOTING PROCEDURES FOR ENGINE SHOP
TROUBLESHOOTING PROCEDURES
CHAPTER 4. FIELD LEVEL MAINTENANCE INSTRUCTIONS FOR ENGINE SHOP
SERVICE UPON RECEIPT
PREVENTIVE MAINTENANCE CHECKS AND SERVICE (PMCS) INTRODUCTION
Corrosion Prevention and Control (CPC)
PREVENTIVE MAINTENANCE CHECKS AND SERVICE (PMCS)
Table 1. Field Level Preventive Maintenance Checks and Services for Engine Shop.. - Continued
Table 1. Field Level Preventive Maintenance Checks and Services for Engine Shop.. - Continued
Table 1. Field Level Preventive Maintenance Checks and Services for Engine Shop.. - Continued
Table 1. Field Level Preventive Maintenance Checks and Services for Engine Shop.. - Continued
Table 1. Field Level Preventive Maintenance Checks and Services for Engine Shop.. - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES
Figure 2. Drawers, Slides, and Shelves Remove and Install.
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
Figure 3. Cabinet (A) and 6 Drawer Cabinet (B).
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET INTEGRATION HARDWARE
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR EYEWASH STATION ASSEMBLY BRACKET AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR EYEWASH STATION ASSEMBLY BRACKET AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR ULTRASONIC CLEANER, GENERATOR, AND HARDWARE
Figure 2. Continuity Check on Plug Connector.
Figure 3. Replace Plug Connector.
Figure 4. Ultrasonic Cleaner Generator, Brackets, and Hardware.
Figure 5. Ultrasonic Cleaner and Hardware.
MAINTENANCE INSTRUCTIONS FOR ULTRASONIC CLEANER, GENERATOR, AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR 10 TON PRESS AND HARDWARE
Figure 1. 10 Ton Press.
MAINTENANCE INSTRUCTIONS FOR 10 TON PRESS AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR UPRIGHT DRILLING MACHINE AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR UPRIGHT DRILLING MACHINE AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR 7 INCH GRINDER AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR 7 INCH GRINDER AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR MACHINIST VISE AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR MACHINIST VISE AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR SETSCREWS AND INSERTS
Figure 2. Wall and Floor Insert Inspection.
MAINTENANCE INSTRUCTIONS FOR BAYONET NEILL- CONCELMAN (BNC) CONNECTOR ASSEMBLY
MAINTENANCE INSTRUCTIONS FOR BAYONET NEILL- CONCELMAN (BNC) CONNECTOR ASSEMBLY - Continued
Figure 2. Replace BNC Connector Assembly.
MAINTENANCE INSTRUCTIONS FOR BAYONET NEILL- CONCELMAN (BNC) CONNECTOR ASSEMBLY - Continued
MAINTENANCE INSTRUCTIONS FOR FIRST AID BRACKET ASSEMBLY AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR FIRST AID BRACKET ASSEMBLY AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR 240V OUTLET BOX ASSEMBLY AND COVER
MAINTENANCE INSTRUCTIONS FOR 240V OUTLET BOX ASSEMBLY AND COVER - Continued
Figure 2. Box Connector.
Figure 3. Retaining Strap.
MAINTENANCE INSTRUCTIONS FOR 60 AMP RECEPTACLE
MAINTENANCE INSTRUCTIONS FOR 60 AMP RECEPTACLE - Continued
Figure 2. Inspect 45 Degree Angle Adapter.
Figure 4. 45 Degree Angle Adapter Replacement.
Figure 5. 45 Degree Angle Adapter Removal from Power Entry Panel Cover.
MAINTENANCE INSTRUCTIONS FOR 60 AMP RECEPTACLE - Continued
MAINTENANCE INSTRUCTIONS FOR ECU POWER CABLE ASSEMBLY
Figure 1. Testing ECU Power Cable.
Figure 2. Removing ECU Power Cable.
MAINTENANCE INSTRUCTIONS FOR ECU POWER CABLE ASSEMBLY - Continued
Figure 3. Replacing ECU Power Cable.
MAINTENANCE INSTRUCTIONS FOR ECU POWER CABLE ASSEMBLY - Continued
Figure 4. Box Connector.
Figure 5. Box Connector Replacement.
MAINTENANCE INSTRUCTIONS FOR ECU POWER CABLE ASSEMBLY - Continued
Figure 6. Electrical Plug Connector.
MAINTENANCE INSTRUCTIONS FOR ECU POWER CABLE ASSEMBLY - Continued
MAINTENANCE INSTRUCTIONS FOR CIRCUIT BREAKERS
Figure 1. Testing Circuit Breakers.
Figure 2. Replacing Circuit Breakers.
MAINTENANCE INSTRUCTIONS FOR CIRCUIT BREAKERS - Continued
MAINTENANCE INSTRUCTIONS FOR DOOR LOCK TABS
Figure 2. Door Lock Tabs Placement.
Figure 3. Door Lock Tabs Installation.
MAINTENANCE INSTRUCTIONS FOR WATER AND AIR FEED-THRU CONNECTOR ASSEMBLIES
Figure 2. Disassembly of Water Feed-thru Connector Assembly.
Figure 3. Removal of Water Feedthru Connector Assembly.
Figure 5. Install Water Feed-thru Connector Assembly.
Figure 7. Inspect Air Feed-thru Connector Assembly.
Figure 8. Disassembly of Air Feed-thru Connector Assembly.
Figure 10. Air Feed-thru Connector Assembly Flange.
Figure 12. Attach Air Feed-thru Connector Assembly.
MAINTENANCE INSTRUCTIONS FOR FIRE EXTINGUISHER BRACKETS AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR FIRE EXTINGUISHER BRACKETS AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR OIL/WATER SEPARATOR
Figure 1. Inspect Hose and Fittings.
Figure 2. Hose Clamp Removal.
Figure 4. Hose Removal.
Figure 6. Hose Reinstallation.
Figure 8. Inspect Oil/Water Separator.
OIL AND WATER SEPARATOR
MAINTENANCE INSTRUCTIONS FOR ECU CABLE ASSEMBLY
MAINTENANCE INSTRUCTIONS FOR ECU SECURITY SCREENS
MAINTENANCE INSTRUCTIONS FOR ECU SECURITY SCREENS - Continued
MAINTENANCE INSTRUCTIONS FOR GROUND ROD
Figure 2. Test Ground Rod.
MAINTENANCE INSTRUCTIONS FOR GROUND ROD - Continued
ILLUSTRATED LIST OF MANUFACTURED ITEMS
Figure 1. Cabinet Bracket.
Figure 2. Ultrasonic Generator Bracket.
Figure 3. Washer.
Figure 4. First Aid Bracket (Sheet 3 of 3).
TORQUE LIMITS
CHAPTER 5. SUPPORTING INFORMATION FOR ENGINE SHOP
REFERENCES
MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTION
MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTION - Continued
Maintenance Functions
Explanations of Entries in the MAC
Explanation of Entries in the Tools and Test Equipment Requirements
Table 1. MAC for Engine Shop.
Table 1. MAC for Engine Shop Continued
Table 1. MAC for Engine Shop Continued
Table 2. Tools And Test Equipment Requirements For Engine Shop
REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL) INTRODUCTION
SOURCE CODE
Maintenance Code
Recoverability Code
EXPLANATION OF CROSS-REFERENCE INDEXES WORK PACKAGES FORMAT AND COLUMNS
HOW TO LOCATE REPAIR PARTS
REPAIR PARTS AND SPECIAL TOOLS LIST
Figure 1. Engine Shop Set.
Figure 2. Engine Shop Set Equipment Installation.
Figure 2. Engine Shop Set Equipment Installation. - Continued
Figure 2. Engine Shop Set Equipment Installation. - Continued
Figure 3. Engine Shop Set Cabinet Assembly.
Figure 3. Engine Shop Set Cabinet Assembly. - Continued
Figure 4. Engine Shop Set Cabinet Assembly.
Figure 4. Engine Shop Set Cabinet Assembly. - Continued
Figure 5. Engine Shop Set Cabinet Assembly.
Figure 5. Engine Shop Set Cabinet Assembly. - Continued
Figure 6. Engine Shop Set Cabinet Assembly.
Figure 6. Engine Shop Set Cabinet Assembly. - Continued
Figure 7. Ultrasonic Cleaner Generator Hardware.
Figure 8. Ultrasonic Cleaner.
Figure 9. Upright Drilling Machine.
Figure 10. 7 Inch Grinder.
Figure 11. 100 AMP Shelter Modification (Sheet 1 of 2).
Figure 11. 100 AMP Shelter Modification (Sheet 2 of 2).
Figure 11. 100 AMP Shelter Modification - Continued
Figure 12. Engine Shop Set Electrical Install.
Figure 12. Engine Shop Set Electrical Install. - Continued
Figure 13. Oil and Water Separator.
Figure 13. Oil and Water Separator. - Continued
Figure 14. Electrical Installation.
Figure 14. Electrical Installation. - Continued
Figure 15. ECU Cable Assembly.
Figure 15. ECU Cable Assembly. - Continued
Figure 16. BNC Connector Assembly.
Figure 16. BNC Connector Assembly. - Continued
Figure 17. Ground Rod.
Figure 17. Ground Rod. - Continued
NATIONAL STOCK NUMBER INDEX
NATIONAL STOCK NUMBER INDEX - Continued
PART NUMBER INDEX
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS
Figure 1. Components of End Item.
Figure 2. BII Items (Sheet 1 of 2).
Figure 2. BII Items (Sheet 2 of 2).
Table 2. Basic Issue Items List.
Table 2. Basic Issue Items List. Continued.
Table 2. Basic Issue Items List. Continued.
Table 2. Basic Issue Items List. Continued.
Table 2. Basic Issue Items List. Continued.
EXPENDABLE/DURABLE ITEMS LIST
GENERAL INFORMATION
PREPARATION FOR STORAGE OR SHIPMENT
LIST OF ABBREVIATIONS/ACRONYMS
SAFETY, CARE, AND HANDLING
SPECIAL TOOLS, TMDE, AND SUPPORT EQUIPMENT
EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES
Figure 2. EXPANDED WALL TRANSPORT MODE COMPONENT VIEW (SC4920-99-CLA60).
Figure 3. EXPANDED WALL TRANSPORT MODE COMPONENT VIEW (1035258).
Figure 4. Fixed Wall Transport Mode Component View (SC4920-99-CLA60).
Figure 5. Fixed Wall Transport Mode Component View (1035258).
Figure 6. Operational Mode Component View (SC4920-99-CLA60).
Figure 7. Operational Mode Component View (1035258).
DIFFERENCES BETWEEN MODELS
THEORY OF OPERATION
CHAPTER 2. OPERATOR INSTRUCTIONS FOR ENGINE SHOP
DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS
Table 1. Oil/Water Separator Controls and Indicators.
OPERATION UNDER USUAL CONDITIONS: SITING REQUIREMENTS
Figure 1. Leveling Support Jack.
Figure 2. Leveling Support Jack Install.
Figure 3. Load Balancer Slide Stops, Upper Positions.
Figure 4. Cam Lock Handles.
Figure 5. Load Balancer Slide Stops, Lower Position.
Figure 6. Positioning Hinged Wall.
Figure 8. Hinged Jack Assemblies.
Figure 9. Hinged Jack Assemblies Extensions.
Figure 10. Positioning Hinged Jack Extensions.
Figure 11. Solar Bar Handles.
Figure 12. Raising Hinged Roof.
Figure 13. Positioning Roof and Hinged End Walls.
Figure 14. Hinged Roof Support Strut Assemblies.
Figure 15. Shelter Leveling.
Figure 16. Remove Sidewall Support Braces.
CONNECTING POWER TO THE SHELTER
Figure 2. Connecting PDB to Generator.
Figure 3. Main Circuit Breaker.
Figure 4. Relocation of Cable Reel Assembly and 100 amp Power Cable Assembly.
Figure 5. Extending Main Power Cable.
Figure 7. Connecting Main Power Cable to PDB.
INSTALL LIGHTING
Figure 2. Installing Ceiling Lights.
Figure 3. Connecting Ceiling Lights.
Figure 4. Installing Cable and Receptacle Assembly.
Figure 5. Installing Area Light.
PREPARING SHELTER FOR ECU INSTALLATION
Figure 1. Hinged Floor Cable Guide Housing Removal.
Figure 2. Hinged Floor Cable Guide Housing Reinstall.
Figure 3. Removing Plugs on ECU Fold-down Panel.
Figure 4. ECU Fold-down Panel Latches.
Figure 6. Installing T-Seal.
OPENING ECU FOLD-DOWN PANELS - CONTINUED
SAFEGUARDING ATTACHING HARDWARE
POSITIONING SHELTER BASIC ISSUE ITEMS (BII) BOX FOR OPERATIONAL MODE
POSITIONING ECU S FOR OPERATIONAL MODE
Figure 1. Unsecure ECU (A).
Figure 2. Placing ECU (A) on ECU Fold-down Panel.
Figure 4. Aligning Bolt Holes of ECU (A) with ECU Fold-down Panel.
POSITIONING ECU (A) FOR OPERATIONAL MODE - CONTINUED
Figure 6. Unsecure ECU (B).
Figure 7. Placing ECU (B) on ECU Fold-down Panel.
Figure 9. Aligning Bolt Holes of ECU (B) with ECU Fold-down Panel.
Figure 11. Connecting Power to ECU s.
POSITIONING STRAIGHT STOOLS FOR OPERATIONAL MODE
POSITIONING EYEWASH STATION FOR OPERATIONAL MODE
Figure 1. Unsecure Eyewash Station.
Figure 2. Position Eyewash Station.
POSITIONING SHELF CABINET (C) FOR OPERATIONAL MODE
POSITIONING SHELF CABINET (C) FOR OPERATIONAL MODE - Continued
POSITIONING SHELF CABINET (D) FOR OPERATIONAL MODE
POSITIONING SHELF CABINET (D) FOR OPERATIONAL MODE - Continued
CONNECTING COMPRESSED AIR AND WATER
Figure 2. Connecting Compressed Air.
CHECKING SHELTER LEVEL
DISCONNECTING COMPRESSED AIR AND WATER
Figure 2. Replacing Protective Dust Cap.
DISCONNECTING COMPRESSED AIR AND WATER - Continued
POSITIONING ECUS FOR TRANSPORT MODE
Figure 2. Removing ECU (B) Hardware from ECU Fold-down Panel.
Figure 3. Secure ECU (B).
Figure 4. Removing ECU (A) Hardware from ECU Fold-down Panel.
Figure 5. Secure ECU (A).
POSITIONING SHELTER BII BOX FOR TRANSPORT MODE
POSITIONING EYEWASH STATION FOR TRANSPORT MODE
Figure 1. Secure Eyewash Station Assembly Bracket and Hardware.
POSITIONING EYEWASH STATION FOR TRANSPORT MODE - Continued
POSITIONING STRAIGHT STOOLS FOR TRANSPORT MODE
Figure 1. Secure Straight Stools.
POSITIONING STRAIGHT STOOLS FOR TRANSPORT MODE - Continued
POSITIONING SHELF CABINET (D) FOR TRANSPORT MODE
POSITIONING SHELF CABINET (D) FOR TRANSPORT MODE - Continued
POSITIONING SHELF CABINET (C) FOR TRANSPORT MODE
POSITIONING SHELF CABINET (C) FOR TRANSPORT MODE - Continued
POSITIONING SHELF CABINET (C) FOR TRANSPORT MODE - Continued
PREPARING SHELTER FOR ECU STOWAGE
PREPARING SHELTER FOR ECU STOWAGE - Continued
PREPARING SHELTER FOR ECU STOWAGE - Continued
Figure 6. Hinged Floor Cable Guide Housing Installation.
DISCONNECTING POWER FROM SHELTER
Figure 2. Disconnecting Main Power Cable from PDB.
DISCONNECTING MAIN POWER CABLE - CONTINUED
Figure 4. Securing Cable Reel Assembly.
Figure 5. Disconnecting PDB from Generator.
Figure 6. Removing External Grounding Rod.
REMOVING LIGHTING
Figure 2. Removing Cable and Receptacle Assembly.
Figure 3. Repositioning Ceiling Lights.
PREPARING SHELTER FOR TRANSPORT
Figure 2. Removing Sidewall Support Braces.
Figure 3. Lowering Shelter Roof.
Figure 4. Secure Support Strut Assemblies.
Figure 6. Hinged Jack Assemblies Extension.
Figure 7. Load Balancers Slide Stops, Upper Position.
Figure 8. Cam Lock Handles.
Figure 9. Load Balancers Slide Stops, Lower Position.
Figure 10. Lowering Leveling Support Jack Assemblies.
Figure 11. Stowing Leveling Support Jack Assemblies.
OPERATION UNDER UNUSUAL CONDITIONS
Figure 2. Installing Ground Anchors.
Figure 3. Loops and Clamps Installation.
Figure 4. Securing Loops and Clamps.
OPERATION IN SNOW, ICE OR EXTREME COLD
OPERATION FOR IMPROVING SOIL CONDUCTIVITY FOR SHELTER GROUNDING
CHAPTER 3. FIELD LEVEL MAINTENANCE TROUBLESHOOTING PROCEDURES FOR ENGINE SHOP
TROUBLESHOOTING PROCEDURES
CHAPTER 4. FIELD LEVEL MAINTENANCE INSTRUCTIONS FOR ENGINE SHOP
SERVICE UPON RECEIPT
PREVENTIVE MAINTENANCE CHECKS AND SERVICE (PMCS) INTRODUCTION
Corrosion Prevention and Control (CPC)
PREVENTIVE MAINTENANCE CHECKS AND SERVICE (PMCS)
Table 1. Field Level Preventive Maintenance Checks and Services for Engine Shop.. - Continued
Table 1. Field Level Preventive Maintenance Checks and Services for Engine Shop.. - Continued
Table 1. Field Level Preventive Maintenance Checks and Services for Engine Shop.. - Continued
Table 1. Field Level Preventive Maintenance Checks and Services for Engine Shop.. - Continued
Table 1. Field Level Preventive Maintenance Checks and Services for Engine Shop.. - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES
Figure 2. Drawers, Slides, and Shelves Remove and Install.
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
Figure 3. Cabinet (A) and 6 Drawer Cabinet (B).
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET INTEGRATION HARDWARE
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR EYEWASH STATION ASSEMBLY BRACKET AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR EYEWASH STATION ASSEMBLY BRACKET AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR ULTRASONIC CLEANER, GENERATOR, AND HARDWARE
Figure 2. Continuity Check on Plug Connector.
Figure 3. Replace Plug Connector.
Figure 4. Ultrasonic Cleaner Generator, Brackets, and Hardware.
Figure 5. Ultrasonic Cleaner and Hardware.
MAINTENANCE INSTRUCTIONS FOR ULTRASONIC CLEANER, GENERATOR, AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR 10 TON PRESS AND HARDWARE
Figure 1. 10 Ton Press.
MAINTENANCE INSTRUCTIONS FOR 10 TON PRESS AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR UPRIGHT DRILLING MACHINE AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR UPRIGHT DRILLING MACHINE AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR 7 INCH GRINDER AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR 7 INCH GRINDER AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR MACHINIST VISE AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR MACHINIST VISE AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR SETSCREWS AND INSERTS
Figure 2. Wall and Floor Insert Inspection.
MAINTENANCE INSTRUCTIONS FOR BAYONET NEILL- CONCELMAN (BNC) CONNECTOR ASSEMBLY
MAINTENANCE INSTRUCTIONS FOR BAYONET NEILL- CONCELMAN (BNC) CONNECTOR ASSEMBLY - Continued
Figure 2. Replace BNC Connector Assembly.
MAINTENANCE INSTRUCTIONS FOR BAYONET NEILL- CONCELMAN (BNC) CONNECTOR ASSEMBLY - Continued
MAINTENANCE INSTRUCTIONS FOR FIRST AID BRACKET ASSEMBLY AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR FIRST AID BRACKET ASSEMBLY AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR 240V OUTLET BOX ASSEMBLY AND COVER
MAINTENANCE INSTRUCTIONS FOR 240V OUTLET BOX ASSEMBLY AND COVER - Continued
Figure 2. Box Connector.
Figure 3. Retaining Strap.
MAINTENANCE INSTRUCTIONS FOR 60 AMP RECEPTACLE
MAINTENANCE INSTRUCTIONS FOR 60 AMP RECEPTACLE - Continued
Figure 2. Inspect 45 Degree Angle Adapter.
Figure 4. 45 Degree Angle Adapter Replacement.
Figure 5. 45 Degree Angle Adapter Removal from Power Entry Panel Cover.
MAINTENANCE INSTRUCTIONS FOR 60 AMP RECEPTACLE - Continued
MAINTENANCE INSTRUCTIONS FOR ECU POWER CABLE ASSEMBLY
Figure 1. Testing ECU Power Cable.
Figure 2. Removing ECU Power Cable.
MAINTENANCE INSTRUCTIONS FOR ECU POWER CABLE ASSEMBLY - Continued
Figure 3. Replacing ECU Power Cable.
MAINTENANCE INSTRUCTIONS FOR ECU POWER CABLE ASSEMBLY - Continued
Figure 4. Box Connector.
Figure 5. Box Connector Replacement.
MAINTENANCE INSTRUCTIONS FOR ECU POWER CABLE ASSEMBLY - Continued
Figure 6. Electrical Plug Connector.
MAINTENANCE INSTRUCTIONS FOR ECU POWER CABLE ASSEMBLY - Continued
MAINTENANCE INSTRUCTIONS FOR CIRCUIT BREAKERS
Figure 1. Testing Circuit Breakers.
Figure 2. Replacing Circuit Breakers.
MAINTENANCE INSTRUCTIONS FOR CIRCUIT BREAKERS - Continued
MAINTENANCE INSTRUCTIONS FOR DOOR LOCK TABS
Figure 2. Door Lock Tabs Placement.
Figure 3. Door Lock Tabs Installation.
MAINTENANCE INSTRUCTIONS FOR WATER AND AIR FEED-THRU CONNECTOR ASSEMBLIES
Figure 2. Disassembly of Water Feed-thru Connector Assembly.
Figure 3. Removal of Water Feedthru Connector Assembly.
Figure 5. Install Water Feed-thru Connector Assembly.
Figure 7. Inspect Air Feed-thru Connector Assembly.
Figure 8. Disassembly of Air Feed-thru Connector Assembly.
Figure 10. Air Feed-thru Connector Assembly Flange.
Figure 12. Attach Air Feed-thru Connector Assembly.
MAINTENANCE INSTRUCTIONS FOR FIRE EXTINGUISHER BRACKETS AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR FIRE EXTINGUISHER BRACKETS AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR OIL/WATER SEPARATOR
Figure 1. Inspect Hose and Fittings.
Figure 2. Hose Clamp Removal.
Figure 4. Hose Removal.
Figure 6. Hose Reinstallation.
Figure 8. Inspect Oil/Water Separator.
OIL AND WATER SEPARATOR
MAINTENANCE INSTRUCTIONS FOR ECU CABLE ASSEMBLY
MAINTENANCE INSTRUCTIONS FOR ECU SECURITY SCREENS
MAINTENANCE INSTRUCTIONS FOR ECU SECURITY SCREENS - Continued
MAINTENANCE INSTRUCTIONS FOR GROUND ROD
Figure 2. Test Ground Rod.
MAINTENANCE INSTRUCTIONS FOR GROUND ROD - Continued
ILLUSTRATED LIST OF MANUFACTURED ITEMS
Figure 1. Cabinet Bracket.
Figure 2. Ultrasonic Generator Bracket.
Figure 3. Washer.
Figure 4. First Aid Bracket (Sheet 3 of 3).
TORQUE LIMITS
CHAPTER 5. SUPPORTING INFORMATION FOR ENGINE SHOP
REFERENCES
MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTION
MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTION - Continued
Maintenance Functions
Explanations of Entries in the MAC
Explanation of Entries in the Tools and Test Equipment Requirements
Table 1. MAC for Engine Shop.
Table 1. MAC for Engine Shop Continued
Table 1. MAC for Engine Shop Continued
Table 2. Tools And Test Equipment Requirements For Engine Shop
REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL) INTRODUCTION
SOURCE CODE
Maintenance Code
Recoverability Code
EXPLANATION OF CROSS-REFERENCE INDEXES WORK PACKAGES FORMAT AND COLUMNS
HOW TO LOCATE REPAIR PARTS
REPAIR PARTS AND SPECIAL TOOLS LIST
Figure 1. Engine Shop Set.
Figure 2. Engine Shop Set Equipment Installation.
Figure 2. Engine Shop Set Equipment Installation. - Continued
Figure 2. Engine Shop Set Equipment Installation. - Continued
Figure 3. Engine Shop Set Cabinet Assembly.
Figure 3. Engine Shop Set Cabinet Assembly. - Continued
Figure 4. Engine Shop Set Cabinet Assembly.
Figure 4. Engine Shop Set Cabinet Assembly. - Continued
Figure 5. Engine Shop Set Cabinet Assembly.
Figure 5. Engine Shop Set Cabinet Assembly. - Continued
Figure 6. Engine Shop Set Cabinet Assembly.
Figure 6. Engine Shop Set Cabinet Assembly. - Continued
Figure 7. Ultrasonic Cleaner Generator Hardware.
Figure 8. Ultrasonic Cleaner.
Figure 9. Upright Drilling Machine.
Figure 10. 7 Inch Grinder.
Figure 11. 100 AMP Shelter Modification (Sheet 1 of 2).
Figure 11. 100 AMP Shelter Modification (Sheet 2 of 2).
Figure 11. 100 AMP Shelter Modification - Continued
Figure 12. Engine Shop Set Electrical Install.
Figure 12. Engine Shop Set Electrical Install. - Continued
Figure 13. Oil and Water Separator.
Figure 13. Oil and Water Separator. - Continued
Figure 14. Electrical Installation.
Figure 14. Electrical Installation. - Continued
Figure 15. ECU Cable Assembly.
Figure 15. ECU Cable Assembly. - Continued
Figure 16. BNC Connector Assembly.
Figure 16. BNC Connector Assembly. - Continued
Figure 17. Ground Rod.
Figure 17. Ground Rod. - Continued
NATIONAL STOCK NUMBER INDEX
NATIONAL STOCK NUMBER INDEX - Continued
PART NUMBER INDEX
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS
Figure 1. Components of End Item.
Figure 2. BII Items (Sheet 1 of 2).
Figure 2. BII Items (Sheet 2 of 2).
Table 2. Basic Issue Items List.
Table 2. Basic Issue Items List. Continued.
Table 2. Basic Issue Items List. Continued.
Table 2. Basic Issue Items List. Continued.
Table 2. Basic Issue Items List. Continued.
EXPENDABLE/DURABLE ITEMS LIST
