Aviation Maintenance Manual For Power Train Shop P/N 1036459 And P/N Sc492097Cla65

CHAPTER 1. GENERAL INFORMATION, EQUIPMENT DESCRIPTION AND THEORY OF OPERATION FOR POWER TRAIN SHOP
GENERAL INFORMATION
PREPARATION FOR STORAGE OR SHIPMENT
LIST OF ABBREVIATIONS/ACRONYMS
SAFETY, CARE, AND HANDLING
SPECIAL TOOLS, TMDE, AND SUPPORT EQUIPMENT
Figure 1. Power Train Shop.
Figure 2. EXPANDED WALL TRANSPORT MODE COMPONENT VIEW (SC4920-97-CLA65).
Figure 3. EXPANDED WALL TRANSPORT MODE COMPONENT VIEW (1036459).
Figure 4. Fixed Wall Transport Mode Component View (SC4920-97-CLA65 and 1036459).
Figure 5. Operational Mode Component View (SC4920-97-CLA65).
Figure 6. Operational Mode Component View (1036459).
DIFFERENCES BETWEEN MODELS
THEORY OF OPERATION
CHAPTER 2. OPERATOR INSTRUCTIONS FOR POWER TRAIN SHOP
DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS
Table 1. Oil/Water Separator Controls and Indicators.
OPERATION UNDER USUAL CONDITIONS: SITING REQUIREMENTS
Figure 1. Leveling Support Jack.
Figure 2. Leveling Support Jack Install.
Figure 3. Load Balancer Slide Stops, Upper Positions.
Figure 4. Cam Lock Handles.
Figure 5. Load Balancer Slide Stops, Lower Position.
Figure 6. Positioning Hinged Wall.
Figure 8. Hinged Jack Assemblies.
Figure 9. Hinged Jack Assemblies Extensions.
Figure 10. Positioning Hinged Jack Extensions.
Figure 11. Solar Bar Handles.
Figure 12. Raised Hinged Roof.
Figure 13. Positioning Roof and Hinged End Walls.
Figure 14. Hinged Roof Support Strut Assemblies.
Figure 15. Shelter Leveling.
Figure 16. Remove Sidewall Support Braces.
CONNECTING POWER TO THE SHELTER
CONNECTING POWER DISTRIBUTION BOX (PDB) TO GENERATOR (IF NECESSARY)
Figure 3. Main Circuit Breaker.
Figure 4. Relocation of Cable Reel Assembly and 60 amp Power Cable Assembly.
Figure 6. Connecting Main Power Cable to Shelter.
Figure 7. Connecting Main Power Cable to PDB.
INSTALL LIGHTING
Figure 2. Installing Ceiling Lights.
Figure 3. Connecting Ceiling Lights.
Figure 4. Installing Cable and Receptacle Assembly.
Figure 5. Installing Area Light.
PREPARING SHELTER FOR ECU INSTALLATION
Figure 1. Hinged Floor Cable Guide Housing Removal.
Figure 2. Hinged Floor Cable Guide Housing Reinstall.
Figure 3. Removing Plugs on ECU Fold-down Panel.
Figure 4. ECU Fold-down Panel Latches.
Figure 6. Installing T-Seal.
OPENING ECU FOLD-DOWN PANELS
SAFEGUARDING ATTACHING HARDWARE
POSITIONING SHELTER BASIC ISSUE ITEMS (BII) BOX FOR OPERATIONAL MODE
POSITIONING ECU S FOR OPERATIONAL MODE
Figure 1. Unsecure ECU (A).
Figure 2. Placing ECU (A) on ECU Fold-down Panel.
Figure 4. Aligning Bolt Holes of ECU (A) with ECU Fold-down Panel.
Figure 6. Unsecure ECU (B).
Figure 7. Placing ECU (B) on ECU Fold-down Panel.
Figure 9. Aligning Bolt Holes of ECU (B) with ECU Fold-down Panel.
Figure 11. Connecting Power to ECU s.
POSITIONING CASE SETS FOR OPERATIONAL MODE
POSITIONING CASE SETS FOR OPERATIONAL MODE - Continued
POSITIONING EYEWASH STATION FOR OPERATIONAL MODE
Figure 1. Unsecure Eyewash Station.
Figure 2. Position Eyewash Station.
POSITIONING SHELF CABINET (E) FOR OPERATIONAL MODE
POSITIONING SHELF CABINET (E) FOR OPERATIONAL MODE - Continued
POSITIONING 4 DRAWER CABINET (F) FOR OPERATIONAL MODE
POSITIONING 4 DRAWER CABINET (F) FOR OPERATIONAL MODE - Continued
POSITIONING SHELF CABINET (G) FOR OPERATIONAL MODE
POSITIONING SHELF CABINET (G) FOR OPERATIONAL MODE - Continued
POSITIONING MECHANICAL REFRIGERATOR FREEZER FOR OPERATIONAL MODE
Figure 1. Unsecure Mechanical Refrigerator Freezer.
POSITIONING MECHANICAL REFRIGERATOR FREEZER FOR OPERATIONAL MODE - Continued
POSITIONING STRAIGHT STOOLS FOR OPERATIONAL MODE
POSITIONING STRAIGHT STOOLS FOR OPERATIONAL MODE - Continued
CONNECTING COMPRESSED AIR AND WATER
Figure 2. Connecting Compressed Air.
CHECKING SHELTER LEVEL
DISCONNECTING COMPRESSED AIR AND WATER
Figure 2. Replacing Protective Dust Cap.
DISCONNECTING COMPRESSED AIR - CONTINUED
POSITIONING STRAIGHT STOOLS FOR TRANSPORT MODE
Figure 1. Secure Straight Stools.
POSITIONING STRAIGHT STOOLS FOR TRANSPORT MODE
POSITIONING MECHANICAL REFRIGERATOR FREEZER FOR TRANSPORT MODE
Figure 1. Secure Mechanical Refrigerator Freezer.
POSITIONING MECHANICAL REFRIGERATOR FREEZER FOR TRANSPORT MODE
POSITIONING SHELF CABINET (G) FOR TRANSPORT MODE
Figure 1. Secure Shelf Cabinet (G).
POSITIONING SHELF CABINET (G) FOR TRANSPORT MODE - CONTINUED
POSITIONING SHELF CABINET (F) FOR TRANSPORT MODE
POSITIONING 4 DRAWER CABINET (F) FOR TRANSPORT MODE
POSITIONING 4 DRAWER CABINET (F) FOR TRANSPORT MODE - CONTINUED
POSITIONING SHELF CABINET (E) FOR TRANSPORT MODE
POSITIONING SHELF CABINET (E) FOR TRANSPORT MODE - CONTINUED
POSITIONING EYEWASH STATION ASSEMBLY BRACKET AND HARDWARE FOR TRANSPORT MODE
POSITIONING EYEWASH STATION ASSEMBLY BRACKET AND HARDWARE FOR TRANSPORT MODE - Continued
POSITIONING CASE SETS FOR TRANSPORT MODE
Figure 1. Secure Case Sets.
POSITIONING ECUS FOR TRANSPORT MODE
Figure 2. Removing ECU (B) Hardware from ECU Fold-down Panel.
POSITIONING ECU (B) FOR TRANSPORT MODE - CONTINUED
Figure 4. Removing ECU (A) Hardware from ECU Fold-down Panel.
Figure 5. Secure ECU (A).
POSITIONING SHELTER BII BOX FOR TRANSPORT MODE
PREPARING SHELTER FOR ECU STOWAGE
Figure 2. Closing ECU Fold-down Panel.
Figure 4. Installing Plugs on ECU Fold-down Panel.
Figure 6. Hinged Floor Cable Guide Housing Installation.
DISCONNECTING POWER FROM SHELTER
Figure 2. Disconnecting Main Power Cable from PDB.
Figure 3. Disconnecting Main Power Cable from Shelter.
Figure 4. Securing Cable Reel Assembly.
Figure 5. Disconnecting PDB from Generator.
Figure 6. Removing External Grounding Rod.
REMOVING LIGHTING
Figure 2. Removing Cable and Receptacle Assembly.
Figure 3. Repositioning Ceiling Lights.
PREPARING SHELTER FOR TRANSPORT
Figure 1. Releasing Shelter Walls.
Figure 3. Lowering Shelter Roof.
Figure 4. Secure Support Strut Assemblies.
Figure 5. Solar Bar Handles.
LOWERING SHELTER ROOF
Figure 7. Load Balancers Slide Stops, Upper Position.
Figure 8. Cam Lock Handles.
Figure 9. Load Balancers Slide Stops, Lower Position.
Figure 10. Lowering Leveling Support Jack Assemblies.
Figure 11. Stowing Leveling Support Jack Assemblies.
SECURING THE SHELTER
OPERATION UNDER UNUSUAL CONDITIONS
Figure 2. Installing Ground Anchors.
Figure 3. Loops and Clamps Installation.
Figure 4. Securing Loops and Clamps.
OPERATION DURING BLACKOUT CONDITIONS
OPERATION FOR IMPROVING SOIL CONDUCTIVITY FOR SHELTER GROUNDING
CHAPTER 3. FIELD LEVEL MAINTENANCE TROUBLESHOOTING PROCEDURES FOR POWER TRAIN SHOP
TROUBLESHOOTING PROCEDURES
CHAPTER 4. FIELD LEVEL MAINTENANCE INSTRUCTIONS FOR POWER TRAIN SHOP
SERVICE UPON RECEIPT
PREVENTIVE MAINTENANCE CHECKS AND SERVICE (PMCS) INTRODUCTION
Corrosion Prevention and Control (CPC)
PREVENTIVE MAINTENANCE CHECKS AND SERVICE (PMCS)
Table 1. Field Level Preventive Maintenance Checks and Services for Power Train Shop
Table 1. Field Level Preventive Maintenance Checks and Services for Power Train Shop.. - Continued
Table 1. Field Level Preventive Maintenance Checks and Services for Power Train Shop.. - Continued
Table 1. Field Level Preventive Maintenance Checks and Services for Power Train Shop.. - Continued
Table 1. Field Level Preventive Maintenance Checks and Services for Power Train Shop.. - Continued
Table 1. Field Level Preventive Maintenance Checks and Services for Power Train Shop.. - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES
Figure 2. Drawers, Slides, and Shelves Remove and Install.
DRAWERS, SLIDES, AND SHELVES
Figure 3. Cabinet (A) and Cabinet (B).
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET INTEGRATION HARDWARE
MAINTENANCE INSTRUCTIONS FOR CABINET INTEGRATION HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET INTEGRATION HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET INTEGRATION HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR EYEWASH STATION ASSEMBLY BRACKET AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR EYEWASH STATION ASSEMBLY BRACKET AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR DEGREASER BRACKETS AND HARDWARE
Figure 1. Degreaser Brackets and Hardware..
MAINTENANCE INSTRUCTIONS FOR DEGREASER BRACKETS AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR CYLINDER BRACKET ASSEMBLY AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR CYLINDER BRACKET ASSEMBLY AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR DRY ICE MAKER AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR DRY ICE MAKER AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR OPEN THROAT HYDRAULIC PRESS AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR OPEN THROAT HYDRAULIC PRESS AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR 25 TON PRESS AND HARDWARE
Figure 1. Ton Press.
MAINTENANCE INSTRUCTIONS FOR 25 TON PRESS AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR MACHINIST VISE AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR MACHINIST VISE AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR GRINDER AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR GRINDER AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR UPRIGHT DRILLING MACHINE AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR UPRIGHT DRILLING MACHINE AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR SETSCREWS AND INSERTS
Figure 2. Wall and Floor Insert Inspection.
MAINTENANCE INSTRUCTIONS FOR BAYONET NEILL- CONCELMAN (BNC) CONNECTOR ASSEMBLY
MAINTENANCE INSTRUCTIONS FOR BAYONET NEILL- CONCELMAN (BNC) CONNECTOR ASSEMBLY - Continued
Figure 2. Replace BNC Connector Assembly.
MAINTENANCE INSTRUCTIONS FOR BAYONET NEILL- CONCELMAN (BNC) CONNECTOR ASSEMBLY - Continued
MAINTENANCE INSTRUCTIONS FOR FIRST AID BRACKET ASSEMBLY AND HARDWARE
Figure 1. First Aid Bracket Assembly.
MAINTENANCE INSTRUCTIONS FOR FIRST AID BRACKET ASSEMBLY AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR ECU POWER CABLE ASSEMBLY
Figure 1. Testing ECU Power Cable.
Figure 2. Removing ECU Power Cable.
MAINTENANCE INSTRUCTIONS FOR ECU POWER CABLE ASSEMBLY - Continued
Figure 3. Replacing ECU Power Cable.
Figure 4. Box Connector.
Figure 5. Box Connector Replacement.
MAINTENANCE INSTRUCTIONS FOR ECU POWER CABLE ASSEMBLY - Continued
Figure 6. Electrical Plug Connector.
ELECTRICAL PLUG CONNECTOR CONTINUED
MAINTENANCE INSTRUCTIONS FOR CIRCUIT BREAKERS
Figure 1. Testing Circuit Breakers.
Figure 2. Replacing Circuit Breakers.
MAINTENANCE INSTRUCTIONS FOR CIRCUIT BREAKERS
MAINTENANCE INSTRUCTIONS FOR DOOR LOCK TABS
Figure 2. Door Lock Tabs Placement.
Figure 3. Door Lock Tabs Installation.
MAINTENANCE INSTRUCTIONS FOR WATER AND AIR FEED-THRU CONNECTOR ASSEMBLIES
Figure 2. Disassembly of Water Feed-thru Connector Assembly.
Figure 4. Water Feed-thru Connector Flange.
Figure 6. Attach Water Feed-Thru Connector Assembly.
Figure 7. Inspect Air Feed-thru Connector Assembly.
Figure 9. Removal of Air Feed-thru Connector Assembly.
Figure 11. Install Air Feed-thru Connector Assembly.
MAINTENANCE INSTRUCTIONS FOR FIRE EXTINGUISHER BRACKETS AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR FIRE EXTINGUISHER BRACKETS AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR OIL/WATER SEPARATOR
Figure 2. Hose Clamp Removal.
Figure 4. Hose Removal.
Figure 6. Hose Reinstallation.
OIL AND WATER SEPARATOR CONTINUED
OIL AND WATER SEPARATOR
MAINTENANCE INSTRUCTIONS FOR ECU CABLE ASSEMBLY
MAINTENANCE INSTRUCTIONS FOR ECU SECURITY SCREENS
ECU SECURITY SCREENS
MAINTENANCE INSTRUCTIONS FOR GROUND ROD
Figure 2. Test Ground Rod.
MAINTENANCE INSTRUCTIONS FOR GROUND ROD - Continued
ILLUSTRATED LIST OF MANUFACTURED ITEMS
Figure 1. Washer.
Figure 2. First Aid Bracket (Sheet 1 of 3).
Figure 2. First Aid Bracket (Sheet 3 of 3).
Figure 3. Single Cylinder Bracket Assembly (Sheet 1 of 2).
Figure 3. Single Cylinder Bracket Assembly (Sheet 2 of 2).
Figure 4. Ring Brace Assembly (Sheet 1 of 2).
Figure 4. Ring Brace Assembly (Sheet 2 of 2).
Figure 5. Cabinet Bracket.
Figure 6. Mounting Bracket.
Figure 7. Angle Bracket.
Figure 8. Single Cylinder Bracket Assembly.
TORQUE LIMITS
CHAPTER 5. SUPPORTING INFORMATION FOR POWER TRAIN SHOP
REFERENCES
MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTION
Aviation Support Company (ASC)
Maintenance Functions
Maintenance Functions - Continued
Explanations of Entries in the MAC
Explanation of Entries in the Tools and Test Equipment Requirements
MAINTENANCE ALLOCATION CHART (MAC)
Table 1. MAC for Power Train Shop Continued
Table 1. MAC for Power Train Shop Continued
Table 2. Tools And Test Equipment Requirements For Power Train Shop.
REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL) INTRODUCTION
SOURCE CODE
Maintenance Code
Recoverability Code
EXPLANATION OF CROSS-REFERENCE INDEXES WORK PACKAGES FORMAT AND COLUMNS
EXPLANATION OF CROSS-REFERENCE INDEXES WORK PACKAGES FORMAT AND COLUMNS
HOW TO LOCATE REPAIR PARTS
REPAIR PARTS AND SPECIAL TOOLS LIST
Figure 1. Power Train Shop Set.
Figure 1. Power Train Shop Set. - Continued
Figure 2. Power Train Shop Set Equipment Installation.
Figure 2. Power Train Shop Set Equipment Installation. - Continued
Figure 2. Power Train Shop Set Equipment Installation. - Continued
Figure 3. Power Train Cabinet Assembly.
Figure 3. Power Train Cabinet Assembly. - Continued
Figure 4. Power Train Cabinet Assembly.
Figure 4. Power Train Cabinet Assembly. - Continued
Figure 5. Power Train Cabinet Assembly.
Figure 5. Power Train Cabinet Assembly. - Continued
Figure 6. Power Train Cabinet Assembly.
Figure 6. Power Train Cabinet Assembly. - Continued
Figure 7. Power Train Cabinet Assembly.
Figure 7. Power Train Cabinet Assembly. - Continued
Figure 8. Degreaser Machine.
Figure 9. Single Cylinder Bracket.
Figure 9. Single Cylinder Bracket. - Continued
Figure 10. 60 amp Shelter (Sheet 1 of 2).
Figure 10. 60 amp Shelter (Sheet 2 of 2).
Figure 10. 60 amp Shelter - Continued
Figure 11. BNC Connector Assembly.
Figure 11. BNC Connector Assembly. - Continued
Figure 12. Electrical Installation.
Figure 12. Electrical Installation. - Continued
Figure 13. Oil and Water Separator.
Figure 13. Oil and Water Separator. - Continued
Figure 14. ECU Cable Assembly.
Figure 14. ECU Cable Assembly. - Continued
Figure 15. Ground Rod.
Figure 15. Ground Rod. - Continued
NATIONAL STOCK NUMBER INDEX
NATIONAL STOCK NUMBER INDEX - Continued
PART NUMBER INDEX
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS
Figure 1. Components of End Item.
Figure 2. BII Items (Sheet 1 of 2).
Figure 2. BII Items (Sheet 2 of 2).
Table 2. Basic Issue Items List.
Table 2. Basic Issue Items List. Continued.
Table 2. Basic Issue Items List. Continued.
Table 2. Basic Issue Items List. Continued.
Table 2. Basic Issue Items List. Continued.
EXPENDABLE/DURABLE ITEMS LIST

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