Maintenance Manual For Production/ Quality Control Shop Part No. 1036659 And Part No. Sc4920-99-Cla66

CHAPTER 1. GENERAL INFORMATION, EQUIPMENT DESCRIPTION AND THEORY OF OPERATION FOR PRODUCTION/QUALITY CONTROL SHOP
GENERAL INFORMATION
PREPARATION FOR STORAGE OR SHIPMENT
LIST OF ABBREVIATIONS/ACRONYMS
QUALITY OF MATERIAL
SUPPORTING INFORMATION FOR REPAIR PARTS, SPECIAL TOOLS, TMDE, AND SUPPORT EQUIPMENT
Figure 1. Production/Quality Control Shop.
Figure 2. Expanded Wall Transport Mode Component View (SC4920-99-CLA66).
Figure 3. Expanded Wall Transport Mode Component View (1036659).
Figure 4. Fixed Wall Transport Mode Component View (SC4920-99-CLA66 and 1036659).
Figure 5. Operational Mode Component View (SC4920-99-CLA66).
Figure 6. Operational Mode Component View (1036659).
DIFFERENCES BETWEEN MODELS
THEORY OF OPERATION
CHAPTER 2. OPERATOR INSTRUCTIONS FOR PRODUCTION/QUALITY CONTROL SHOP
DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS
Table 1. Oil/Water Separator Controls and Indicators.
OPERATION UNDER USUAL CONDITIONS: SITING REQUIREMENTS
Figure 1. Leveling Support Jack.
Figure 2. Leveling Support Jack Install.
Figure 3. Load Balancer Slide Stops, Upper Position.
Figure 4. Cam Lock Handles.
Figure 5. Load Balancer Slide Stops, Lower Position.
Figure 6. Positioning Hinged Wall.
Figure 8. Hinged Jack Assemblies.
Figure 9. Hinged Jack Assemblies Extensions.
Figure 10. Positioning Hinged Jack Extensions.
Figure 11. Solar Bar Handles.
Figure 12. Raising Hinged Roof.
Figure 13. Positioning Roof and Hinged End Walls.
Figure 14. Hinged Roof Support Assemblies.
Figure 15. Shelter Leveling.
Figure 16. Remove Sidewall Support Braces.
CONNECTING POWER TO THE SHELTER
CONNECTING PDB TO GENERATOR (IF NECESSARY)
Figure 3. Main Circuit Breaker.
Figure 4. Relocation of Cable Reel Assembly and 60 amp Power Cable Assembly..
Figure 5. Extending Main Power Cable.
Figure 6. Connecting Main Power Cable to Shelter.
Figure 7. Connecting Main Power Cable to PDB.
INSTALL LIGHTING
Figure 2. Installing Ceiling Lights.
Figure 3. Connecting Ceiling Lights.
Figure 4. Installing Cable and Receptacle Assembly.
Figure 5. Installing Area Light.
PREPARING SHELTER FOR ECU INSTALLATION
Figure 1. Hinged Floor Cable Guide Housing Removal.
Figure 2. Hinged Floor Cable Guide Housing Reinstall.
Figure 3. Removing Plugs on ECU Fold-down Panel.
Figure 4. ECU Fold-down Panel Latches.
Figure 6. Installing T-Seal.
SAFEGUARDING ATTACHING HARDWARE
POSITIONING SHELTER BASIC ISSUE ITEMS (BII) BOX FOR OPERATIONAL MODE
POSITIONING SHOP ECU S FOR OPERATIONAL MODE
Figure 1. Unsecure ECU (A).
Figure 2. Placing ECU (A) on ECU Fold-down Panel.
Figure 4. Aligning Bolt Holes of ECU (A) with ECU Fold-down Panel.
Figure 6. Unsecure ECU (B).
Figure 7. Placing ECU (B) on ECU Fold-down Panel.
POSITIONING SHOP ECU S FOR OPERATIONAL MODE - Continued
Figure 9. Aligning Bolt Holes of ECU (B) with ECU Fold-down Panel.
Figure 11. Connecting Power to ECUs.
POSITIONING SHOP ECU S FOR OPERATIONAL MODE - Continued
POSITIONING BOOKCASE FOR OPERATIONAL MODE
Figure 1. Unsecure Bookcase.
POSITIONING BOOKCASE FOR OPERATIONAL MODE
POSITIONING EYEWASH STATION FOR OPERATIONAL MODE
Figure 1. Unsecure Eyewash Station.
Figure 2. Position Eyewash Station.
POSITIONING FILE CABINET FOR OPERATIONAL MODE
Figure 1. Unsecure File Cabinet.
POSITIONING FILE CABINET FOR OPERATIONAL MODE - Continued
POSITIONING CLERK ROTARY CHAIRS FOR OPERATIONAL MODE
Figure 1. Unsecure Clerk Rotary Chairs.
POSITIONING CLERK DESK FOR OPERATIONAL MODE
Figure 1. Unsecure Clerk Desk.
POSITIONING TYPIST ROTARY CHAIR FOR OPERATIONAL MODE
Figure 1. Unsecure Typist Rotary Chair.
POSITIONING TYPIST DESK FOR OPERATIONAL MODE
Figure 1. Unsecure Typist Desk.
CONNECTING COMPRESSED AIR AND WATER
Figure 2. Connecting Compressed Air.
CONNECTING WATER SUPPLY
CHECKING SHELTER LEVEL
DISCONNECTING COMPRESSED AIR AND WATER
Figure 2. Replacing Protective Dust Cap.
Figure 3. Disconnecting Water Supply.
POSITIONING TYPIST DESK MODIFICATION FOR TRANSPORT MODE
Figure 1. Secure Typist Desk.
POSITIONING TYPIST DESK MODIFICATION FOR TRANSPORT MODE - Continued
POSITIONING TYPIST ROTARY CHAIR FOR TRANSPORT MODE
POSITIONING CLERK DESKS FOR TRANSPORT MODE
Figure 1. Secure Clerk Desk.
POSITIONING CLERK DESKS FOR TRANSPORT MODE - Continued
POSITIONING CLERK ROTARY CHAIRS FOR TRANSPORT MODE
POSITIONING FILE CABINET FOR TRANSPORT MODE
Figure 1. Secure File Cabinet.
POSITIONING FILE CABINET FOR TRANSPORT MODE - Continued
POSITIONING EYEWASH STATION ASSEMBLY BRACKET AND HARDWARE FOR TRANSPORT MODE
POSITIONING EYEWASH STATION ASSEMBLY BRACKET AND HARDWARE FOR TRANSPORT MODE - Continued
POSITIONING BOOKCASE FOR TRANSPORT MODE
Figure 1. Secure Bookcase with Melamine Board.
POSITIONING BOOKCASE FOR TRANSPORT MODE - Continued
POSITIONING ECUS FOR TRANSPORT MODE
Figure 2. Removing ECU (B) Hardware from ECU Fold-down Panel.
POSITIONING ECU (B) FOR TRANSPORT MODE - CONTINUED
Figure 4. Removing ECU (A) Hardware from ECU Fold-down Panel.
POSITIONING ECU (A) FOR TRANSPORT MODE - CONTINUED
POSITIONING SHELTER BII BOX FOR TRANSPORT MODE
PREPARING SHELTER FOR ECU STOWAGE
Figure 3. Securing ECU Fold-down Panel Latches.
Figure 4. Installing Plugs on ECU Fold-down Panel.
Figure 6. Hinged Floor Cable Guide Housing Installation.
DISCONNECTING POWER FROM SHELTER
Figure 2. Disconnecting Main Power Cable from PDB.
Figure 3. Disconnecting Main Power Cable from Shelter.
Figure 4. Securing Cable Reel Assembly.
Figure 5. Disconnecting PDB from Generator.
Figure 6. Removing External Ground Rod.
REMOVING LIGHTING
Figure 2. Removing Cable and Receptacle Assembly.
Figure 3. Repositioning Ceiling Lights.
PREPARING SHELTER FOR TRANSPORT
Figure 1. Releasing Shelter Walls.
Figure 3. Lowering Shelter Roof.
Figure 4. Secure Support Strut Assemblies.
Figure 6. Hinged Jack Assemblies Extensions.
Figure 7. Load Balancers Slide Stops, Upper Position.
Figure 8. Cam Lock Handles.
Figure 9. Load Balancers Slide Stops, Lower Position.
Figure 10. Lowering Leveling Support Jack Assemblies.
Figure 11. Stowing Leveling Support Jack Assemblies.
OPERATION UNDER UNUSUAL CONDITIONS
Figure 1. Storm Coniguration Kit.
Figure 2. Installing Ground Anchors.
Figure 3. Loops and Clamps Installation.
Figure 4. Securing Loops and Clamps.
OPERATION FOR IMPROVING SOIL CONDUCTIVITY FOR SHELTER GROUNDING
CHAPTER 3. FIELD LEVEL MAINTENANCE TROUBLESHOOTING PROCEDURES FOR PRODUCTION/QUALITY CONTROL SHOP
TROUBLESHOOTING PROCEDURES
CHAPTER 4. FIELD LEVEL MAINTENANCE INSTRUCTIONS FOR PRODUCTION/QUALITY CONTROL SHOP
SERVICE UPON RECEIPT
PREVENTIVE MAINTENANCE CHECKS AND SERVICE (PMCS) INTRODUCTION
CORROSION PREVENTION AND CONTROL (CPC)
PREVENTIVE MAINTENANCE CHECKS AND SERVICE (PMCS)
Table 1. Field Level Preventive Maintenance Checks and Services for PCQC Shop
Table 1. Field Level Preventive Maintenance Checks and Services for PCQC Shop. - Continued
Table 1. Field Level Preventive Maintenance Checks and Services for PCQC Shop. - Continued
Table 1. Field Level Preventive Maintenance Checks and Services for PCQC Shop. - Continued
MAINTENANCE INSTRUCTIONS FOR CLERK AND TYPIST DESK
Figure 1. Clerk Desk.
MAINTENANCE INSTRUCTIONS FOR CLERK AND TYPIST DESK - Continued
Figure 2. Typist Desk.
MAINTENANCE INSTRUCTIONS FOR CLERK AND TYPIST DESK - Continued
MAINTENANCE INSTRUCTIONS FOR FILE CABINET
Figure 1. File Cabinet.
MAINTENANCE INSTRUCTIONS FOR FILE CABINET - Continued
MAINTENANCE INSTRUCTIONS FOR STORAGE CABINET
Figure 1. Storage Cabinet.
MAINTENANCE INSTRUCTIONS FOR STORAGE CABINET - Continued
MAINTENANCE INSTRUCTIONS FOR BOOKCASE
Figure 1. Four Shelf Bookcase.
MAINTENANCE INSTRUCTIONS FOR BOOKCASE - Continued
Figure 2. Fifteen Shelf Bookcase.
MAINTENANCE INSTRUCTIONS FOR BOOKCASE - Continued
MAINTENANCE INSTRUCTIONS FOR BOOKCASE - Continued
MAINTENANCE INSTRUCTIONS FOR MELAMINE BOARD
MAINTENANCE INSTRUCTIONS FOR MELAMINE BOARD - Continued
MAINTENANCE INSTRUCTIONS FOR KEY CABINET AND HARDWARE
Figure 2. Key Cabinet (SC4920-99-CLA66).
MAINTENANCE INSTRUCTIONS FOR KEY CABINET AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR EYEWASH STATION ASSEMBLY BRACKET AND HARDWARE
Figure 1. Eyewash Station.
MAINTENANCE INSTRUCTIONS FOR SETSCREWS AND INSERTS
Figure 2. Wall and Floor Insert.
MAINTENANCE INSTRUCTIONS FOR BAYONET NEILL-CONCELMAN (BNC) CONNECTOR ASSEMBLY
Figure 1. BNC Connector Assembly.
Figure 2. Replace BNC Connector Assembly.
MAINTENANCE INSTRUCTIONS FOR BAYONET NEILL-CONCELMAN (BNC) CONNECTOR ASSEMBLY - Continued
MAINTENANCE INSTRUCTIONS FOR FIRST AID BRACKET ASSEMBLY AND HARDWARE
Figure 1. First Aid Bracket Assembly.
MAINTENANCE INSTRUCTIONS FOR FIRST AID BRACKET ASSEMBLY AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR ECU POWER CABLE ASSEMBLY
Figure 1. Testing ECU Power Cable.
Figure 2. ECU Power Cable.
MAINTENANCE INSTRUCTIONS FOR ECU POWER CABLE ASSEMBLY - Continued
Figure 3. Replacing ECU Power Cable.
MAINTENANCE INSTRUCTIONS FOR ECU POWER CABLE ASSEMBLY - Continued
Figure 4. Box Connector.
Figure 5. Box Connector Replacement.
MAINTENANCE INSTRUCTIONS FOR ECU POWER CABLE ASSEMBLY - Continued
Figure 6. Electrical Plug Connector.
MAINTENANCE INSTRUCTIONS FOR ECU POWER CABLE ASSEMBLY - Continued
MAINTENANCE INSTRUCTIONS FOR CIRCUIT BREAKERS
Figure 1. Testing Circuit Breakers.
Figure 2. Replacing Circuit Breakers.
MAINTENANCE INSTRUCTIONS FOR DOOR LOCK TABS
MAINTENANCE INSTRUCTIONS FOR DOOR LOCK TABS - Continued
Figure 2. Door Lock Tabs Placement.
Figure 3. Door Lock Tabs Installation.
MAINTENANCE INSTRUCTIONS FOR WATER AND AIR FEED-THRU CONNECTOR ASSEMBLIES
Figure 1. Water Feed-thru Connector Assembly.
Figure 3. Water Feed-thru Connector Assembly.
Figure 5. Water Feed-thru Connector Assembly.
Figure 7. Air Feed-thru Connector Assembly.
Figure 9. Air Feed-thru Connector Assembly.
Figure 11. Air Feed-thru Connector Assembly.
MAINTENANCE INSTRUCTIONS FOR FIRE EXTINGUISHER BRACKETS AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR FIRE EXTINGUISHER BRACKETS AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR OIL/WATER SEPARATOR
Figure 1. Oil/Water Separator.
Figure 2. Hose and Fittings.
Figure 3. Hose Clamp.
Figure 5. Hose Replacement.
Figure 8. Hose Clamps.
MAINTENANCE INSTRUCTIONS FOR ECU SUPPORT CABLE ASSEMBLY
Figure 1. ECU Support Cable Assembly.
MAINTENANCE INSTRUCTIONS FOR ECU SECURITY SCREENS
Figure 1. ECU Security Screen.
MAINTENANCE INSTRUCTIONS FOR GROUND ROD
Figure 2. Ground Rod.
Figure 3. Ground Rod.
ILLUSTRATED LIST OF MANUFACTURED ITEMS
Figure 1. Large Bookcase Ceiling Bracket (Sheet 1 of 3).
Figure 1. Large Bookcase Ceiling Bracket (Sheet 2 of 3).
Figure 2. Large Bookcase Back Bracket.
Figure 3. File Cabinet Bracket.
Figure 4. Storage Cabinet Bracket.
Figure 5. Small Bookcase and Large Bookcase Side Bracket.
Figure 6. Melamine Board.
Figure 7. Clerk Desk Leg Bracket, Right Rear/Left Front.
Figure 8. Clerk Desk Leg Bracket, Right Front/Left Rear.
Figure 9. Washer.
Figure 10. First Aid Bracket (Sheet 2 of 3).
Figure 10. First Aid Bracket (Sheet 3 of 3).
TORQUE LIMITS
CHAPTER 5. SUPPORTING INFORMATION FOR PRODUCTION/QUALITY CONTROL SHOP
REFERENCES
MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTION
Aviation Unit Maintenance (AMC)
Maintenance Functions
Maintenance Functions - Continued
Explanations of Entries in the MAC
Explanation of Entries in the Tools and Test Equipment Requirements
MAINTENANCE ALLOCATION CHART (MAC)
Table 1. Maintenance Allocation Chart (MAC)
Table 1. Maintenance Allocation Chart (MAC) Continued
Table 2. Tool and Test Equipment Requirements.
REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL) INTRODUCTION
Source Code
Maintenance Code
Recoverability Code
EXPLANATION OF CROSS-REFERENCE INDEXES WORK PACKAGES FORMAT AND COLUMNS
HOW TO LOCATE REPAIR PARTS
REPAIR PARTS AND SPECIAL TOOLS LIST
Figure 1. Production/Quality Control Shop Set.
Figure 2. Production/Quality Control Shop Set Equipment Installation.
Figure 2. Production/Quality Control Shop Set Equipment Installation. - Continued
Figure 3. Clerk Desk.
Figure 3. Clerk Desk. - Continued
Figure 4. Typist Desk.
Figure 5. File Cabinet.
Figure 5. File Cabinet. - Continued
Figure 6. Storage Cabinet.
Figure 6. Storage Cabinet. - Continued
Figure 7. Bookcase.
Figure 7. Bookcase. - Continued
Figure 8. Bookcase.
Figure 8. Bookcase.
Figure 9. 60 amp Shelter (Sheet 1 of 2).
Figure 9. 60 amp Shelter (Sheet 2 of 2).
Figure 9. 60 amp Shelter - Continued
Figure 10. BNC Connector Assembly.
Figure 11. Electrical Installation.
Figure 11. Electrical Installation. - Continued
Figure 12. Oil and Water Separator.
Figure 12. Oil and Water Separator. - Continued
Figure 13. ECU Cable Assembly.
Figure 14. Ground Rod.
NATIONAL STOCK NUMBER INDEX
PART NUMBER INDEX
PART NUMBER INDEX - Continued
COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS
Figure 1. Components of End Items.
Figure 2. BII Items (Sheet 1 of 2).
Figure 2. BII Items (Sheet 2 of 2).
Table 2. Basic Issue Items List.
Table 2. Basic Issue Items List. Continued.
Table 2. Basic Issue Items List. Continued.
Table 2. Basic Issue Items List. Continued.
Table 2. Basic Issue Items List. Continued.
Table 2. Basic Issue Items List. Continued.
EXPENDABLE/DURABLE ITEMS LIST
Table 1. Expendable and Durable Items List.

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