CHAPTER 1. GENERAL INFORMATION, EQUIPMENT DESCRIPTION AND THEORY OF OPERATION FOR TOOL CRIB SHOPGENERAL INFORMATIONPREPARATION FOR STORAGE OR SHIPMENTLIST OF ABBREVIATIONS/ACRONYMSSAFETY, CARE, AND HANDLINGCOMMON TOOLS AND EQUIPMENTFigure 1. Tool Crib Shop.Figure 2. Expanded Wall Transport Mode Component View (SC4920-99-CLA69).Figure 3. Expanded Wall Transport Mode Component View (1036058).Figure 4. Fixed Wall Transport Mode Component View (SC4920-99-CLA69).Figure 5. Fixed Wall Transport Mode Component View (1036058).Figure 6. Operational Mode Component View (SC4920-99-CLA69).Figure 7. Operational Mode Component View (1036058).DIFFERENCES BETWEEN MODELSTHEORY OF OPERATIONCHAPTER 2. OPERATOR INSTRUCTIONS FOR TOOL CRIB SHOPDESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORSTable 1. Oil/Water Separator Controls and Indicators.OPERATION UNDER USUAL CONDITIONS: SITING REQUIREMENTSFigure 1. Leveling Support Jack Assemblies.Figure 2. Leveling Support Jack Install.Figure 3. Load Balancer Slide Stops, Upper Positions.Figure 4. Cam Lock Handles.Figure 5. Load Balancer Slide Stops, Lower Position.Figure 7. Sidewall Support Braces.Figure 8. Hinged Jack Assemblies.Figure 9. Hinged Jack Assemblies Extensions.Figure 10. Positioning Hinged Jack Assemblies.Figure 11. Solar Bar Handles.Figure 12. Raising Hinged Roof.Figure 13. Positioning Roof and Hinged End Walls.Figure 14. Hinged Roof Support Strut Assemblies.Figure 15. Shelter Leveling.Figure 16. Remove Sidewall Support Braces.CONNECTING POWER TO THE SHELTERFigure 2. Connecting PDB to Generator.Figure 3. Main Circuit Breaker.Figure 4. Relocation of Cable Reel Assembly and 60 amp Power Cable Assembly.Figure 5. Extending Main Power Cable.Figure 7. Connecting Main Power Cable to PDB.INSTALL LIGHTINGFigure 2. Installing Ceiling Lights.Figure 3. Connecting Ceiling Lights.Figure 4. Installing Cable and Receptacle Assembly.Figure 5. Installing Area Light.PREPARING SHELTER FOR ECU INSTALLATIONFigure 1. Hinged Floor Cable Guide Housing Removal.Figure 2. Hinged Floor Cable Guide Housing Reinstall.Figure 3. Removing Plugs on ECU Fold-down Panel.Figure 4. ECU Fold-down Panel Latches.Figure 6. Installing T-Seal.SAFEGUARDING ATTACHING HARDWAREPOSITIONING SHELTER BASIC ISSUE ITEMS (BII) BOX FOR OPERATIONAL MODEPOSITIONING ECU S FOR OPERATIONAL MODEFigure 1. Unsecure ECU (A).Figure 2. Placing ECU (A) on ECU Fold-down Panel.Figure 4. Aligning Bolt Holes of ECU (A) with ECU Fold-down Panel.Figure 6. Unsecure ECU (B).Figure 7. Placing ECU (B) on ECU Fold-down Panel.Figure 9. Aligning Bolt Holes of ECU (B) with ECU Fold-down Panel.Figure 11. Connecting Power to ECU s.POSITIONING STRAIGHT STOOLS FOR OPERATIONAL MODEFigure 1. Unsecure Straight Stools.POSITIONING EYEWASH STATION FOR OPERATIONAL MODEFigure 1. Unsecure Eyewash Station.Figure 2. Position Eyewash Station.POSITIONING TIRE CAGES FOR OPERATIONAL MODEFigure 1. Unsecure Tire Cage.POSITIONING CABLE REEL ASSEMBLIES FOR OPERATIONAL MODEFigure 1. Unsecure Cable Reel Assemblies.POSITIONING SIX DRAWER CABINET (F) FOR OPERATIONAL MODEFigure 1. Unsecure Six Drawer Cabinet (F).POSITIONING SIX DRAWER CABINET (F) FOR OPERATIONAL MODE POSITIONING THREE DRAWER CABINET (G) AND SIX DRAWER CABINET (H) FOR OPERATIONAL MODEFigure 1. Unsecure Three Drawer Cabinet (G), (F) and Six Drawer Cabinet (H), (G).POSITIONING THREE DRAWER CABINET (G) AND SIX DRAWER CABINET (H) FOR OPERATIONAL MODE - CONTINUEDCONNECTING COMPRESSED AIR AND WATERFigure 2. Connecting Compressed Air.CHECKING SHELTER LEVELDISCONNECTING COMPRESSED AIR AND WATERFigure 2. Replacing Protective Dust Cap.POSITIONING ECUS FOR TRANSPORT MODEFigure 2. Removing ECU (B) Hardware from ECU Fold-down Panel.POSITIONING ECU (B) FOR TRANSPORT MODE - CONTINUEDFigure 4. Removing ECU (A) Hardware from ECU Fold-down Panel.POSITIONING ECU (A) FOR TRANSPORT MODE - CONTINUEDPOSITIONING SHELTER BII BOX FOR TRANSPORT MODEPOSITIONING EYEWASH STATION FOR TRANSPORT MODEFigure 1. Secure Eyewash Station Assembly Bracket and Hardware.POSITIONING EYEWASH STATION ASSEMBLY BRACKET AND HARDWARE FOR TRANSPORT MODEPOSITIONING STRAIGHT STOOLS FOR TRANSPORT MODEFigure 1. Secure Straight Stools.POSITIONING SIX DRAWER CABINET (F) FOR TRANSPORT MODEFigure 1. Secure Six Drawer Cabinet (F).POSITIONING SIX DRAWER CABINET (F) FOR TRANSPORT MODE POSITIONING THREE DRAWER CABINET (G) AND SIX DRAWER CABINET (H) FOR TRANSPORT MODEFigure 1. Secure Three Drawer Cabinet (G), (F) And Six Drawer Cabinet (H), (G).POSITIONING THREE DRAWER CABINET (G) AND SIX DRAWER CABINET (H) FOR TRANSPORT MODE - CONTINUEDPOSITIONING TIRE CAGE FOR TRANSPORT MODEPOSITIONING TIRE CAGE FOR TRANSPORT MODE - CONTINUEDPOSITIONING CABLE REEL ASSEMBLIES FOR TRANSPORT MODEPOSITIONING CABLE REEL ASSEMBLIES FOR TRANSPORT MODE - CONTINUEDPREPARING SHELTER FOR ECU STOWAGEFigure 2. Closing ECU Fold-down Panel.Figure 4. Installing Plugs on ECU Fold-down Panel.Figure 6. Hinged Floor Cable Guide Housing Installation.DISCONNECTING POWER FROM SHELTERFigure 2. Disconnecting Main Power Cable from PDB.Figure 3. Disconnecting Main Power Cable from Shelter.Figure 4. Securing Cable Reel Assembly.Figure 5. Disconnecting PDB from Generator.Figure 6. Removing External Grounding Rod.REMOVING LIGHTINGFigure 2. Removing Cable and Receptacle Assembly.Figure 3. Repositioning Ceiling Lights.PREPARING SHELTER FOR TRANSPORTFigure 1. Releasing Shelter Walls.Figure 3. Lowering Shelter Roof.Figure 4. Secure Support Strut Assemblies.Figure 6. Hinged Jack Assemblies Extension.Figure 7. Load Balancers Slide Stops, Upper Position.Figure 8. Cam Lock Handles.Figure 9. Load Balancers Slide Stops, Lower Position.Figure 10. Lowering Leveling Support Jack Assemblies.Figure 11. Stowing Leveling Support Jack Assemblies.OPERATION UNDER UNUSUAL CONDITIONSFigure 2. Installing Ground Anchors.Figure 3. Loops and Clamps Installation.Figure 4. Securing Loops and Clamps.UNUSUAL ENVIRONMENT/WEATHEROPERATION FOR IMPROVING SOIL CONDUCTIVITY FOR SHELTER GROUNDINGCHAPTER 3. FIELD LEVEL MAINTENANCE TROUBLESHOOTING PROCEDURES FOR TOOL CRIB SHOPTROUBLESHOOTING PROCEDURESCHAPTER 4. FIELD LEVEL MAINTENANCE INSTRUCTIONS FOR TOOL CRIB SHOPSERVICE UPON RECEIPTPREVENTIVE MAINTENANCE CHECKS AND SERVICE (PMCS) INTRODUCTIONCorrosion Prevention and Control (CPC)PREVENTIVE MAINTENANCE CHECKS AND SERVICE (PMCS)Table 1. Field Level Preventive Maintenance Checks and Services for Tool Crib ShopTable 1. Field Level Preventive Maintenance Checks and Services for Tool Crib Shop. - ContinuedTable 1. Field Level Preventive Maintenance Checks and Services for Tool Crib Shop. - ContinuedTable 1. Field Level Preventive Maintenance Checks and Services for Tool Crib Shop. - ContinuedTable 1. Field Level Preventive Maintenance Checks and Services for Tool Crib Shop. - ContinuedMAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIESFigure 2. Drawers, Slides, and Shelves Remove and Install.Figure 3. 4 Drawer Cabinet (A), and Shelf Cabinet (A), 4 Drawer Cabinet (B), and Shelf Cabinet (B).REPAIR OR REPLACEMENTINSPECTION OF INSTALLED ITEMSINSPECTION OF INSTALLED ITEMS CONTINUEDINSTALLATIONINSTALLATION CONTINUEDINSPECTION OF INSTALLED ITEMSREMOVALINSTALLATION CONTINUEDFigure 6. 6 DRAWER CABINET (F) (1036058).INSPECTION OF INSTALLED ITEMS CONTINUED6 DRAWER CABINET (F) (1036058) CONTINUEDFigure 7. 3 DRAWER CABINET (G, (F) and 6 DRAWER CABINET (H), (G).REPAIR OR REPLACEMENTINSTALLATION CONTINUEDMAINTENANCE INSTRUCTIONS FOR CABINET INTEGRATION HARDWARECABINETS( A) AND (B) HARDWARECABINETS (A) AND (B) HARDWARE - INSTALLATIONCABINETS (C), (D) AND (E) HARDWARE (SC4920-99-CLA69)CABINETS (C), (D) AND (E) HARDWARE (SC4920-99-CLA69) - INSTALLATIONCABINETS (C), (D) AND (E) HARDWARE (1036058) - REMOVALCABINETS (C), (D) AND (E) HARDWARE (1036058) - INSTALLATIONCABINETS (F) HARDWARE (1036058) - INSPECTION OF INSTALLED ITEMSFigure 5. Cabinet (G) and (H) Hardware (1036058). Cabinets (F) and (G) (SC4920-99-CLA69).CABINET (G) AND (H) HARDWAREMAINTENANCE INSTRUCTIONS FOR 240V OUTLET BOX ASSEMBLY AND COVERMAINTENANCE INSTRUCTIONS FOR 240V OUTLET BOX ASSEMBLY AND COVER - ContinuedFigure 2. Box Connector.Figure 3. Retaining Strap.MAINTENANCE INSTRUCTIONS FOR MACHINIST VISE AND HARDWAREMAINTENANCE INSTRUCTIONS FOR EYEWASH STATION ASSEMBLY BRACKET AND HARDWAREMAINTENANCE INSTRUCTIONS FOR EYEWASH STATION ASSEMBLY BRACKET AND HARDWARE - ContinuedMAINTENANCE INSTRUCTIONS FOR SETSCREWS AND INSERTSFigure 2. Wall and Floor Insert Inspection.MAINTENANCE INSTRUCTIONS FOR BAYONET NEILL-CONCELMAN (BNC) CONNECTOR ASSEMBLYMAINTENANCE INSTRUCTIONS FOR BAYONET NEILL-CONCELMAN (BNC) CONNECTOR ASSEMBLY - ContinuedFigure 2. Replace BNC Connector Assembly.MAINTENANCE INSTRUCTIONS FOR BAYONET NEILL-CONCELMAN (BNC) CONNECTOR ASSEMBLY - ContinuedMAINTENANCE INSTRUCTIONS FOR FIRST AID BRACKET ASSEMBLY AND HARDWAREMAINTENANCE INSTRUCTIONS FOR FIRST AID BRACKET ASSEMBLY AND HARDWARE - ContinuedMAINTENANCE INSTRUCTIONS FOR ECU POWER CABLE ASSEMBLYFigure 1. Testing ECU Power Cable.Figure 2. Removing ECU Power Cable.MAINTENANCE INSTRUCTIONS FOR ECU POWER CABLE ASSEMBLY - ContinuedFigure 3. Replacing ECU Power Cable.Figure 4. Box Connector.Figure 5. Box Connector Replacement.MAINTENANCE INSTRUCTIONS FOR ECU POWER CABLE ASSEMBLY - ContinuedFigure 6. Electrical Plug Connector.ELECTRICAL PLUG CONNECTOR CONTINUEDMAINTENANCE INSTRUCTIONS FOR CIRCUIT BREAKERSFigure 1. Testing Circuit Breakers.Figure 2. Replacing Circuit Breakers.MAINTENANCE INSTRUCTIONS FOR CIRCUIT BREAKERS - ContinuedMAINTENANCE INSTRUCTIONS FOR DOOR LOCK TABSFigure 2. Door Lock Tabs Placement.Figure 3. Door Lock Tabs Installation.MAINTENANCE INSTRUCTIONS FOR WATER AND AIR FEED-THRU CONNECTOR ASSEMBLIESFigure 1. Inspect Water Feed-Thru Connector Assembly.Figure 3. Removal of Water Feedthru Connector Assembly.Figure 5. Install Water Feed-thru Connector Assembly.Figure 7. Inspect Air Feed-thru Connector Assembly.Figure 8. Disassembly of Air Feed-thru Connector Assembly.Figure 10. Air Feed-thru Connector Assembly Flange.Figure 12. Attach Air Feed-thru Connector Assembly.MAINTENANCE INSTRUCTIONS FOR FIRE EXTINGUISHER BRACKETS AND HARDWAREFigure 1. Inspect Fire Extinguisher Bracket.MAINTENANCE INSTRUCTIONS FOR OIL/WATER SEPARATORFigure 1. Inspect Hose and Fittings.Figure 2. Hose Clamp Removal.Figure 4. Hose Removal.Figure 6. Hose Reinstallation.Figure 8. Inspect Oil/Water Separator.OIL AND WATER SEPARATOR - INSTALLATIONMAINTENANCE INSTRUCTIONS FOR ECU CABLE ASSEMBLYMAINTENANCE INSTRUCTIONS FOR ECU SECURITY SCREENSFigure 1. ECU Security Screen.MAINTENANCE INSTRUCTIONS FOR GROUND RODFigure 2. Test Ground Rod.MAINTENANCE INSTRUCTIONS FOR GROUND ROD - ContinuedILLUSTRATED LIST OF MANUFACTURED ITEMSFigure 1. Cabinet Bracket.Figure 2. Washer.Figure 3. First Aid Bracket (Sheet 1 of 3).Figure 3. First Aid Bracket (Sheet 2 of 3).Figure 3. First Aid Bracket (Sheet 3 of 3).TORQUE LIMITSCHAPTER 5. SUPPORTING INFORMATION FOR TOOL CRIB SHOPREFERENCESMAINTENANCE ALLOCATION CHART (MAC) INTRODUCTIONTheater Aviation Sustainment Maintenance Group (TASMG) Maintenance FunctionsMaintenance Functions - ContinuedExplanations of Entries in the MACExplanation of Entries in the Tools and Test Equipment RequirementsMAINTENANCE ALLOCATION CHART (MAC)Table 1. MAC for TOOL CRIB SHOP ContinuedTable 1. MAC for TOOL CRIB SHOP ContinuedTable 3. Remarks for Tool Crib Shop.REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL) INTRODUCTIONSOURCE CODEMaintenance CodeRecoverability CodeEXPLANATION OF CROSS-REFERENCE INDEXES WORK PACKAGES FORMAT AND COLUMNSFabrication Instructions.HOW TO LOCATE REPAIR PARTSREPAIR PARTS AND SPECIAL TOOLS LISTFigure 1. Tool Crib Shop Set.Figure 2. Tool Crib Shop Set Equipment Installation.Figure 2. Tool Crib Shop Set Equipment Installation. - ContinuedFigure 2. Tool Crib Shop Set Equipment Installation. - ContinuedFigure 3. Tool Crib Shop Set Cabinet Assembly.Figure 3. Tool Crib Shop Set Cabinet Assembly. - ContinuedFigure 4. Cabinet Assembly.Figure 4. Cabinet Assembly. - ContinuedFigure 5. Tool Crib Shop Set Cabinet Assembly (Sheet 1 of 2).Figure 5. Tool Crib Shop Set Cabinet Assembly (Sheet 2 of 2).Figure 5. Tool Crib Shop Set Cabinet Assembly - ContinuedFigure 5. Tool Crib Shop Set Cabinet Assembly - ContinuedFigure 6. Tool Crib Shop Set Cabinet Assembly (1036058).Figure 6. Tool Crib Shop Set Cabinet Assembly (1036058). - ContinuedFigure 7. Tool Crib Cabinet Assembly.Figure 7. Tool Crib Cabinet Assembly. - ContinuedFigure 8. 60 Amp Shelter Modification (Sheet 1 of 2).Figure 8. 60 Amp Shelter Modification (Sheet 2 of 2).Figure 8. 60 Amp Shelter Modification - ContinuedFigure 9. BNC Connector Assembly.Figure 10. Electrical Installation.Figure 10. Electrical Installation. - ContinuedFigure 11. Oil and Water Separator.Figure 11. Oil and Water Separator. - ContinuedFigure 12. ECU Cable Assembly.Figure 13. Ground Rod.NATIONAL STOCK NUMBER INDEXNATIONAL STOCK NUMBER INDEX - ContinuedPART NUMBER INDEXPART NUMBER INDEX - ContinuedPART NUMBER INDEX - ContinuedCOMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTSFigure 1. Components of End Item.Figure 2. BII Items (Sheet 1 of 2).Figure 2. BII Items (Sheet 2 of 2).Table 2. Basic Issue Items List.Table 2. Basic Issue Items List. Continued.Table 2. Basic Issue Items List. Continued.Table 2. Basic Issue Items List. Continued.Table 2. Basic Issue Items List. Continued.ADDITIONAL AUTHORIZATION LIST (AAL) INTRODUCTIONEXPENDABLE AND DURABLE ITEMS LIST