TM 1-4940-355-12&P
0018 00
REPAIR OR REPLACEMENT
Bonded Panel Repairs
NOTE
Core material in these panels is end core balsa, with a thickness of 0.250 in.
1. Bonded panel repairs will be completed in accordance with Chapter 9 of TM 1-1500-204-23-10. Material
listing for repair supplies will be found in WP 0031 00.
Replacing Door Seal
1. Remove old door seal (27) from door (7).
2. Remove old adhesive, oxidation, dirt, and /or other contaminates from door seal area.
3. Rough sand door seal seat area with 100 Grit Paper, (Item 6, WP 0031 00), or similar, to prepare surface for
adhesive.
4. Clean roughened area with acetone, (Item 1, WP 0031 00).
5. Apply Permabond Cyanoacrylate (Superglue) Adhesive, (Item 2, WP 0031 00) in a continuous bead on front,
back, and edge of door seal seat area.
6. Place new seal on door and hold in place for approximately 3 to 5 minutes to allow adhesive to set.
TOUCH-UP PAINTING
WARNING
Chemical agent resistant coating (CARC) is extremely toxic and flammable.
Never use where sparks, smoking or open flame may be present. CARC, if
improperly used, may cause long term health problems. Avoid contact with skin,
breathing of fumes, or ingestion of dried particles. Use must be monitored by
local safety office and preventive medicine support activity. Refer to TM 43-0139
for applicable safety precautions prior to removal or application of CARC.
1. Prime surfaces with MIL-P-23377, Primer (Item 8, WP 0031 00) and paint with MIL-C-22750, Number 34094
(Green 383) (Item 9, WP 0031 00) in accordance with TM 43-0139.
ASSEMBLY
1. Attach 2 handles (25) with 10 rivets (24) through the handle, box and 2 backing plates (26).
2. Attach 2 lanyards (22) and 2 locking pins (23) using 2 rivets (21).
3. Attach 2 latches (20) with 14 rivets (19).
4. Attach fuel can plate (18) with 4 rivets (17) at outside corners of fuel can plate.
5. Attach 4 bolts (13), 8 lock washers (15), 4 flat washers (16) and 4 nuts (14) to fuel can plate (18).
6. Attach 4 shelf brackets (12) to 2 shelves (10) using 8 rivets (11).
7. Attach hasp and staple (9) using 7 rivets (8).
8. Attach door seal (27) to door by following steps 2-6 in Replacing Door Seal above.
9. Attach hinge (2) to door using 7 rivets (1).
10. Attach door (7) to box at hinge (2) using 7 rivets (1).
0018 00-3
