TM 1-4940-355-12&P
0019 00
Replacing Door Seal
1. Remove old door seal (20) from door.
2. Remove old adhesive, oxidation, dirt, and /or other contaminates from door seal area.
3. Rough sand door seal seat area with 100 Grit Paper, (Item 6, WP 0031 00), or similar, to prepare surface for
adhesive.
4. Clean roughened area with acetone, (Item 1, WP 0031 00).
5. Apply Permabond Cyanoacrylate (Superglue) Adhesive, (Item 2, WP 0031 00) in a continuous bead on front,
back, and edge of door seal seat area.
6. Place new seal on door and hold in place for approximately 3 to 5 minutes to allow adhesive to set.
Touch-Up Painting
WARNING
Chemical agent resistant coating (CARC) is extremely toxic and flammable.
Never use where sparks, smoking or open flame may be present. CARC, if
improperly used, may cause long term health problems. Avoid contact with skin,
breathing of fumes, or ingestion of dried particles. Use must be monitored by
local safety office and preventive medicine support activity. Refer to TM 43-0139
for applicable safety precautions prior to removal or application of CARC.
1. Prime surfaces with MIL-P-23377, Primer (Item 8, WP 0031 00) and paint with MIL-C-22750, Number 34094
(Green 383) (Item 9, WP 0031 00) in accordance with TM 43-0139.
ASSEMBLY
1. Attach door seal (20) to door (7) by following steps 2-6 in Replacing Door Seal above.
2. Attach 2 handles (18) with 10 rivets (17) through the handle, box and 2 backing plates (19).
3. Attach lanyard (15) and locking pin (16) using 1 rivet (14).
4. Attach 2 latches (13) with 14 rivets (12).
5. Attach 4 shelf brackets (10) to 2 shelves (11) using 8 rivets (9).
6. Attach hasp and staple (8) using 7 rivets (7).
7. Attach 2 door stays (6) to door (7) using 4 bolts (3), 4 nuts (4) and 4 lock washers (5).
8. Attach hinge (2) to door using 7 rivets (1).
9. Attach door to box at hinge (2) using 7 rivets (1).
10. Attach 2 door stays (6) to box using 4 bolts (3), 4 nuts (4) and 4 lock washers (5).
11. Seal all outside joints, seams, bolts and rivet heads with Number 8802 extrudable sealant (Item 4, WP 0031
End Of Work Package
0019 00-3/(4 Blank)
