Figure 3.
EMERGENCY APPLICATION
(Trailer Air System charged to normal operating
pressure) Venting the trailer supply line to atmosphere
will cause the emergency portion of the Relay
Emergency Valve to apply full trailer reservoir pressure
to the trailer air chambers if the trailer supply line
pressure is reduced to approximately 20 psi due to
leakage or conditions other than above, a graduated
trailer air chamber application will occur. The rate of this
brake application will depend upon the rate of pressure
loss in the supply line
If the trailer is not equipped with parking actuators (such
as spring brakes), the trailer wheels should be blocked to
prevent trailer movement, in the event reservoir pressure
would be depleted.
TO RELEASE AN EMERGENCY APPLICATION
Recharge trailer air system or:
A.
For trailers equipped with standard brake chambers,
block wheels and drain trailer reservoir.
B.
For trailers equipped with spring brake chambers,
block wheels and mechanically release spring brake
chambers via the mechanical release mechanism
(for specific instructions, refer to manufacturers
service literature.)
PREVENTIVE MAINTENANCE
Every 12 months, 100, 000 miles or 3600 operating
hours disassemble, clean metal parts in mineral spirits.
Replace all rubber parts and any part worn or damaged.
Check for proper operation before placing vehicle in
service. To prevent entrance of foreign matter, it is
recommended that filters be installed in the trailer supply
and service hose couplings. Check periodically, and
clean or replace as necessary.
OPERATING AND LEAKAGE TEST
Check tractor dash gauge against a test gauge known to
be accurate prior to performing these tests Connect
tractor air lines to the trailer on which the valve is to be
tested. Block wheels or otherwise hold both vehicles by
a means other than air brakes during these tests.
1.
Start these tests with no air pressure in the tractor or
trailer system. Make certain trailer connection cut-
out cocks are open if present Build tractor air system
to at least 50 P.S.I. Move tractor protection control
valve to normal position As trailer system starts to
charge, trailer brakes should apply and then
completely release as trailer supply line pressure
reaches 60-65 P.S.I
2.
Fully charge tractor and trailer air brake system
Make several service brake applications and check
for prompt braking response at all trailer wheels.
With brakes released and system reservoir pressure
stabilized at 100-120 psi with engine stopped, a two
minute check should result in no more than a six
pound pressure drop for the combination vehicle
system. If this check indicates possible excessive
leakage of valve, soap suds should be applied to the
exhaust port to detect possible leakage of inlet valve
and emergency piston O-Ring leakage. Leakage of
a one inch soap bubble in not less than five seconds
is permissible. No leakage is permissible at pipe
plugs or fittings.
3.
Make and hold a full service brake application with
system reservoir pressure stabilized at 100-120 psi
with engine stopped. A two minute check should
result in no more than an eight (8) psi drop for the
combination vehicle system. If this check indicates
possible excessive leakage of valve, soap suds
should be applied to cover to detect body O-Ring
leakage and to exhaust port to detect exhaust valve
and O-Ring leakage. A combined leakage as
indicated by a one inch bubble in not less than three
seconds is permissible. Release the service brake
application.
4.
With tractor and trailer air brake system fully
charged, place the tractor protection control valve
in the "emergency" position or close the emergency
line cut-out cock on the tractor and uncouple the
trailer emergency line coupling. Note that trailer
brakes apply promptly. Check at the supply
(emergency) line coupling at the front of the trailer for
leakage. No leakage permitted. A leak detected at
the supply (emergency) line coupling would indicate
leaking check valve or piston O-Rings in the valve
Check at service line coupling at the front of the
trailer. A leak at the service line coupling would
indicate leaking relay piston O-Ring. Reconnect
service and emergency lines and recharge tractor
and trailer air brake system, noting that trailer
8-6
