a.
Disassembly. Disassemble the fourth stage
head and cylinder group only to the extent necessary to
repair or replace a defective part or parts.
(1)
Remove eight cap screws (2), lock
washers (3), remove cylinder head (1),
head gasket (4), valve assembly (5), and
valve gasket (11).
(2)
To disassemble valve assembly (5),
separate and remove lower guard and
remove lentoid springs (7) and valve ring
(8). Separate and remove upper guard
from valve seat and remove the closing
spring (9) and valve disc (i 0).
(3)
Pipe plug (12) need not be removed from
cylinder (15). The cylinder liner (14) is a
press fit in cylinder (15). To remove, use
an arbor press or other suitable means,
and press liner out of cylinder in the
direction of the head (toward top of
cylinder).
b.
Cleaning. Refer to paragraph 6-3.a for general
cleaning instructions.
(1)
Remove caked grease or dirt with a non-
metallic brush after immersing part in
solvent. Scrape carbon, grease, and old
gasket material from affected surfaces.
(2)
Clean cylinder with care. Do not mar or
scratch contact or seating surfaces.
c.
Inspection. Refer to paragraph 6-3.b for general
inspection instructions.
(1)
Parts with dimensions listed in Table 6-1,
Table of Limits, shall be measured to
ascertain acceptability for repair or
replacement and assembly.
(2)
All parts or subassemblies which do not
meet minimum acceptable standards shall
be repaired or replaced with a like
serviceable item.
d.
Repair or Replacement. Refer to paragraph 6-
3.c for general repair or replacement instructions.
(1)
Replace all gaskets removed during
disassembly.
Do not remove any more material than is
necessary to completely remove the
glaze. Clean the cylinders in
accordance with CLEANING
procedures.
(2)
Remove glaze from cylinder walls with
portable cylinder hone (using 280 to 400
grit stones), a glaze breaker, or crocus
cloth, depending on condition of cylinder
walls.
e.
Assembly. To assemble the fourth stage
cylinder group, proceed as follows:
When cylinder liner (14) is pressed into
cylinder (15), make certain that oil hole
in skirt of liner (14) is aligned with oil
hole in cylinder (15). Assemble cylinder
to crankcase with the oil inlet hole on top
side.
(1)
If cylinder liner (14) was disassembled
from cylinder (15), press into position
aligning oil hole in liner skirt with oil hole in
cylinder. Assemble pipe plug (12) if
removed at disassembly
NOTE
A repair kit consisting of lentoid springs
(7), valve ring (8), closing spring (9), and
valve disc (10) is available. At overhaul
these parts shall be replaced as a set.
Assemble lentoid springs (7) as
illustrated on Figure 6-8.
(2)
At overhaul of intake-exhaust valve
assembly (5) use available repair kit. Assemble valve
disc (10), closing spring (9), and assemble the upper
guard onto seat. Install valve ring (8) and four lentoid
springs (7) (see Figure 6-8) and assemble lower guard
into seat.
(3)
Assemble valve gasket (11), intake-
exhaust valve assembly (5), head gasket
(4), cylinder head (1) and secure with lock
washers (3) and cap screws (2). Torque
cap screws (2) to 45 pounds foot (Table 6-
1).
6-21.
Fourth Stage Piston and Pin Assembly (See
Figure 8-18). The following paragraphs contain
disassembly, cleaning, inspection, repair or replacement,
and assembly instructions for the fourth stage piston
assembly.
a.
Disassembly. Disassemble the fourth stage
piston assembly only to tile extent necessary to repair or
replace a defective part or parts.
6-28
