(25)
Assemble pipe nipple (19) in oil sump
(121); assemble pipe tee (18), street
elbow (14), guide (17) to nipple (19).
Place o-ring (16) on oil level gauge and
install gauge (15) in nipple (19).
(26)
Assemble pipe nipple (13) in street elbow
(14), attach hose (11) to nipple (13) and
crankcase filter (7) with two hose clamps
(12).
(27)
Install gasket (4) air breather (1) using
locknuts (3) and screws (2) to 1st stage
cylinder head (5, Figure 8-14).
6-16 Air Cleaner Assembly (See Figure 8-13). The
following paragraphs contain disassembly, cleaning,
inspection. repair or replacement and assembly
instructions for the air breather assembly.
a.
Disassembly. Disassemble the air cleaner
assembly only to the extent necessary to repair or
replace a defective part or parts.
(1)
Unscrew and remove wing nut (1) and
washer (2)
from top of air breather
assembly.
(2)
Remove breather cover (3), element (4)
and gasket (5) from base (6).
b.
Cleaning. Refer to paragraph 6-3.a for general
cleaning instructions.
c.
Inspection. Refer to paragraph 6-3.b for general
inspection instructions.
d.
Repair or Replacement. Refer to paragraph 6-
3.c for general repair or replacement instructions.
(1)
If spot welds should crack or break loose
on the stud or stud bracket of the base (1)
repair by spot welding the crack or break.
e.
Assembly. To assemble the air cleaner
assembly, proceed as follows: (1) Place gasket (5) on
base (6), install element (4) cleaner cover (3).
NOTE
Position breather cover (3) for proper
breather hose attachment prior to
tightening wing nut (1).
6-17. First Stage Cylinder and Piston Group. (See
Figure 6-24 8-14). The following paragraphs contain
disassembly, cleaning, inspection, repair or replacement,
and assembly instructions for the first stage cylinder and
piston group.
a.
Disassembly. Disassemble the first stage
cylinder and piston group only to the extent necessary to
repair or replace a defective part or parts.
(1)
Remove the piston and pin assembly (1)
with piston rings (2) from cylinder (17).
NOTE
The piston and pin (1) are matched and
are not to be replaced separately.
Replace as an assembly only. The
compression rings (3) and oil control ring
(4) are supplied in the form of a piston
ring kit. Replacement of rings should be
by kit set only.
(2)
Remove cap screws (6) and lock washer
(7); remove cylinder heat (5) gasket (8), valve assembly
(9) and gasket (16).
(3)
To disassemble valve assembly (9),
remove cotter pin (11), remove castle nut,
and separate upper plate from lower plate.
Fixing pin need not be removed from
upper plate.
NOTE
The lentoid springs (12), valve ring
(13), valve plate (14), spring plates
(15), and the cotter pin (11) are
supplied in the form of a valve repair
kit and shall be replaced as such.
(4)
Remove valve plate (14), two lentoid
springs (12), valve ring (13), and two
spring plates (15).
(5)
The center bolt is secured in the lower
plate with dowel pin peened over and
neither should be removed.
b.
Cleaning. Refer to paragraph 6-3.a for general
cleaning instructions.
(1)
Remove caked grease or dirt with a
nonmetallic brush after immersing part in
solvent. Scrape carbon, grease, and old
gasket material from affected surfaces.
(2)
Clean parts with care. Do not mar or
scratch contact or seating surfaces. Valve
components should not be wire brushed.
6-24