(1)
Unscrew and remove stem nut (1),
remove ring kit
(2)
Note ring kit component assembly order.
The piston and pin are matched and shall
be kept together as an assembly (7). The
piston or pin are not available separately.
b.
Cleaning. Refer to paragraph 6-3.a for general
cleaning instructions.
(1)
Clean piston with care. Do not mar or
scratch contact or seating surfaces.
Piston ring grooves must be cleaned with
care so as not to scratch or mar grooved
surfaces. Use a ring groove cleaner
corresponding to groove size for this
purpose.
c.
Inspection. Refer to paragraph 6-3.b for general
inspection instructions.. Refer to Table 6-1 for
dimensional inspection.
d.
Repair or Replacement. Refer to paragraph 6-
3.c for general repair or replacement instructions.
(1) Replace all damaged parts, and parts that do not
meet dimensional requirements of Table 6-1, Table of
Limits.
(2)
Replace rings and spacers as a kit (2,
Figure 8-18).
e.
Assembly. To assemble the fourth stage piston
and pin assembly, proceed as follows.
(1)
Assemble ring kit (2) components onto
piston bolt (7) in the order as shown (2,
Figure 8-18).
(2)
Apply 3 to 4 drops Loc-Tite No. 290
(green) or equivalent to stem threads and
install stem nut (1). Tighten nut (1) to 9
foot-pounds torque.
6-22.
Clutch and Clutch Housing Group (See Figure 8-
19). The following paragraphs contain disassembly,
cleaning, inspection, repair or replacement, and
assembly instructions for the clutch and clutch housing
group.
a.
Disassembly. Disassemble the clutch and clutch
housing group only to the extent necessary to repair or
replace a defective part or parts.
(1)
If not already removed, remove cotter pin
(2), clevis pin (3) from yoke (4); separate
rod yoke (4) from shaft assembly (12).
Loosen nut (5), unscrew and remove rod
yoke (4) and nut (5) from clutch rod (1).
(2)
Remove screws (7), lock washers (8) and
remove cover (6). Loosen cap screws
securing throwout yoke (14) to shaft
assembly (12), slowly withdraw shaft
assembly (12) from clutch housing (15)
and remove throwout yoke (14) and yoke
keys (13).
(3)
Unscrew and remove fitting (9), coupling
(10), and nipple (11) from clutch assembly
(28).
(4)
Remove four cap screws (17) and lock
washer (18).
Carefully remove clutch
housing assembly (15) from engine.
(5)
Do not remove bushing (16) from housing
(I 5) unless replacement is required.
(6)
Remove cap screw (25), lock washer (26),
and drive washer assembly (22) from
engine crankshaft. Do not disassemble
the drive washer (22) unless replacement
of pin (23) or washer (24) is necessary.
(7)
Using a gear puller, or equivalent, break
clutch assembly loose from engine
crankshaft.
Slide clutch assembly
(28) back on crankshaft until woodruff key
(27) is exposed. Using a pair of needle
nose pliers, or equivalent, remove key (27)
from recess in crankshaft. Remove clutch
assembly from engine crankshaft.
(8)
Remove nuts (30), cap screws (31),
spacer (32) and clutch collar (33).
(9)
Remove cotter pins (34), pins (35), washer
weights (36) and links (37). Push out and
remove pin (38).
(10)
Remove cotter pin (40), pin (41) and links
(42).
Push upward on locking pin (46)
against the spring (47), slip small diameter
wire through hole in locking pin (46) to
hold pin in place. Grasp the sliding sleeve
(39) and the hub (53) and unscrew counter
clockwise.
(11)
Remove drive plates (50), floating plate
(49) from hub (53).
Remove
release springs (51) from hub (53). Plate
pin (52) does not need to be removed, and
should be removed only as necessary.
b.
Cleaning. Refer to paragraph 6-3.a for general
cleaning instructions.
6-29