TB 9-4910-744-30
s e c u r e lampholder junction boxes to bows
4.
Installation--Continued
with eight #10 x 1-in. tapping screws
(MS51861-49).
(11) Position 10 foot long, 2.75-
i n . od hose (4720-00-926-1083) on floor
(6) Position four duplex junction
of trailer in accordance with figure 35.
b o x e s (5975-00-281-0090) on bows as
S e c u r e to gas engine generator set frame
s h o w n in figures 41 and 42. Mark and
using 24-in. retaining strap (7550588-
drill eight 0.12-in. diameter pilot
5).
h o l e s and secure duplex junction boxes
Follow steps (1)
m.
U n i t s 2 and 3.
to bows with eight #10 x 1-in. tapping
thru (14) below for electrical component
s c r e w s (MS51861-49).
installation.
( 7 ) Remove two knockout S lugs
NOTE
frcm each lampholder junction box and
each duplex junction box in line with
This procedure is written for
bows .
Install twelve box connectors
Refer to table 3
one unit.
( A p p l e t o n 15233) in the junction boxes
for total number of elec-
a n d install jam nuts on box connectors
trical components required
in accordance with figure 43.
for units 2 and 3.
(8) Fabricate four power cable
(1) To provide sufficient head-
r o a n for personnel to work in the M35A2
a s s e m b l i e s (11021163, 11021164, 11021165,
a n d 11021166) using approximately 14
c a r g o trucks, raise the bows 18 inches
feet of flexible cord (6145-00-295-
to a total height of 78 inches in
Install four box connectors
a c c o r d a n c e with figures 41 and 42, and
0855).
Refer to figures 44
drill ten 0.44-in. diameter holes
(Appleton 15233).
t h r o u g h bow sockets and bows.
thru 47 for individual power cable
assembly construction, and install in
(2) Secure bows in place with ten
accordance with figures 40 thru 43.
7 / 1 6 - x 1-3/8-in. hex head capscrews
( M S 9 0 7 2 5 - 8 8 ) , ten 7/16-in. lockwashers
(9) Install 28 feet of flexible
cord (6145-00-295-0855) through duplex
( M S 3 5 3 3 8 - 4 7 ) , and ten 7/16-in. hex plain
junction boxes and lampholder junction
n u t s (MS51967-11).
b o x e s on second and fourth bows. Refer
(3) Position switch box (Square D
to figures 41 and 43. Strip a 3-in.
D 2 2 1 N R B ) on the two top slats in accord-
length of outside insulation from
Using holes of
ance with figure 41.
flexible cord on inside of each junc-
switch box as a template, mark and drill
Strip 1 inch of insulation
tion box.
four 0.12-in. diameter pilot holes.
from each individual wire and twist
Secure switch box to truck slat with
wire to fit terminal lugs (MS20659-
four 1/4- x 1-in. tapping screws
Install and crimp terminal lugs
141).
(MS51861-69).
in place in accordance with figure 43.
(4) Install electrical power cable
(10) Connect three wires to lamp-
a s s e m b l y (4910-00-800-1405) through box
h o l d e r (GE-5740-7) and secure to lamp-
c o n n e c t o r in bottom of switch box and
holder junction box (Appleton 40-3/4)
connect to circuit breaker inside switch
w i t h screws provided with lampholder
box in accordance with figure 41.
Repeat this step for
junction box.
remaining three lampholder junction
(5) Position four lampholder
boxes.
Refer to figures 41 and 42.
junction boxes (Appleton 40-3/4) on
i n n e r side of second and fourth bows as
shown in figure 40. Mark and drill
eight 0.12-in. diameter pilot holes and
21
