(17)Crankshaft bearings (22a, 35 and 39) for wear
and scoring. Refer to Table 6-1.
(18)Oil pump (53), shaft and gearwheel (52) for
wear.
(19)Figure 8-30, Sheet 3 of 10. Control rod springs
(54, 55a and 56). Connecting lever (55),
governor lever (58) and control rod (59) for
wear or damage.
(20)Crankshaft (45, Figure 8-30, Sheet 4 of 10) for
wear and scoring. Refer to Table 6-1.
d.
Repair or Replacement. Refer to paragraph 6-
3.c
for
general
repair
or
replacement
instructions.
(1)
Replace parts that do not meet the
dimensional tolerances listed in Table 6-1.
(2)
Replace cylinder head covers (4, Figure 8-
30, Sheet 7 of 10) with damaged contact
surfaces.
(3)
Replace defective rocker arm bushings (20,
Figure 8-30, Sheet 7 of 10).
(4)
Replace defective adjusting screws (19).
(5)
Replace defective rocker arms (17 or 23).
(6)
Replace defective rocker arm bracket (24).
(7)
Replace a defective valve spring (42 or 43).
(8)
Replace worn valve guides (49).
(9)
Replace cylinder head (50) with worn
contact surface.
(10) Replace cylinder heads (50) if valve seats
can not be recut.
(11) Replace cylinder head (80) if cracked.
(12) Replace worn piston rings (10, 11, 12 and
13). Replace rings as a set.
(13) Replace pistons (9) that have worn piston
ring grooves beyond the limits set in Table
6-1.
(14) Replace damaged piston (9).
(15) Replace piston pin bushing (16) that is worn
beyond the limits set in Table 6-1.
(16) Replace a defective or worn connecting rod
(17).
(17) Replace bearings (22a, 35 and 39) that are
scored
or
worn
beyond
the
limits
designated in Table 6-1.
(18) Replace oil pump (53) if shaft is worn.
Replace gear wheel (52) if teeth are worn
or cracked.
(19) Replace defective springs (54, 55a, and
56), damaged levers (55 and 58) and
control rod (59).
(20) Replace crankshaft (45, Figure 8-30, Sheet
4 of 10) if worn beyond permissible limits.
e.
Assembly. To assemble the diesel engine
assembly proceed as follows:
NOTE
Before o-rings (55.) are installed, the contact area should
be lightly ground.
(1)
Figure 8-30, Sheet 9 of 10. If stud (61) was
re-moved, screw studs (61) into crankcase,
install gasket (52) over stud (61). Place o-
ring (55) for cooler tubes (54) into oil pipe
right (51) and oil pipe left (53). Install the oil
cooler tubes (54) into oil pipe right (51) and
oil pipe left (53) and mount on crankcase
using stud (61), washer (35), nut (34) and
screws (50).
(2)
Install support (37), cover (36) and spacer
(38, 39) using washers (30) and screws
(29).
(3)
Figure 8-30, Sheet 6 of 10. Screw hex nut
(52) into stud (51), screw stud (51) into
crankcase through oil splash plate (53).
Install intermediate plate (50), screen (49),
breather plate (48), diaphragm (47), plate
(46) and spring (45) over stud (51). Install
gasket (44) into cover (43) and spring (45)
over stud (51). Install gasket (44) into
cover (43) and install cover (43) over stud
(51) using washer (42) and nut (41).
CAUTION
Oil holes in bearings must line up with holes in
crankcase
during
installation
of
any
bearing.
6-45